Chery S11 / Chery QQ. Manual — part 9

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Chery QQ Service Manual Transmission System

1- 5th gear

2- 5th driven gear

3-

Transmission case

4- Special tool

Fig.3-4
7 The output shaft nut：Use chisel to loosen the welded part of the nut.

1- 5th lock nut

2-Nut

3- Chisel

Fig.3-5
8 Remove 5th driven gear,5th gear, transmission thrust board.




（2） Shift and select lever shaft ,input shaft, output shaft
1 Loosen 3 bolt, remove the transmission cover board.

1-

Transmission case

2- O-ring

3- Transmission cover board

Fig.3-6
2, Remove shift and select lever shaft fork.

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Chery QQ Service Manual Transmission System

1- Shift and select lever shaft

2- Shift and select lever shaft fork

3- Bolt

Fig.3-7
3 Remove the 3 shift fork shaft bolt and gasket, take out the spring and ball.
4 Loosen the 4 bolt on the case, take out the clip,stationary rings and case.

1-Stationary rings assembly

2-Bolt

3-Case

4- Special tool

5- Clip

6- Shift fork bolt

7-Reverse,5th Interlock roller

Fig.3-8
5 Screw off the restrict bolt and gasket.
6 Remove the backup light switch.

Notice: When removing the shift and select lever shaft assembly, reserve , 5th

interlock roller need not be removed.

1-Case

2- Restrict bolt

3- Spanner

4-

Backup light switch

assembly

5-

Shift and select lever

shaft

Fig.3-9
7 Take out the shift and select lever shaft assembly.
8 Remove the reverse shaft bolt and gasket.

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9 Loosen the 11 bolt from the case outer.

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Chery QQ Service Manual Transmission System

1-Transmission case

2- Clutch housing

3- Transmission case bolt

4- Reverse idler gear shaft bolt

Fig.3-10

10 Use screwdriver separate clutch housing and transmission case.

Caution: Do not insert the tools into the joint of the two crust, otherwise the joint

can be damaged.

1- Aluminum Hammer

2- Special tool

3- Transmission case

Fig.3-11


11 Take apart the transmission assembly from the clutch case, lift the

transmission assembly, now, all the parts such as input shaft, output shaft and
differential still remain in the clutch case assembly.

Fig.3-12

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12 Loosen the 2 reserve shift fork bolt, remove the reserve shift fork assembly.

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Chery QQ Service Manual Transmission System

13 Remove the reverse idler gear shaft and gasket, take away the reverse idler

gear shaft.

14 Remove the reserve,5th shift fork shaft assembly.

1-Reverse ,5th shift fork shaft

assembly

2-

Reverse idler gear shaft

assembly

3- Reverse idler gear

4-Reverse Shift fork bolt

Fig.3-13

15 Use a rubber hammer to hit the end of the input shaft lightly and force it out

a little, take out the input shaft assembly, output shaft assembly,1st,2nd Shift fork
assembly and 3rd,4th shift fork assembly together.

16 Remove the output shaft bearing outer race from the transmission case.
17 Remove the differential oil seal.

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