Chery S11 / Chery QQ. Manual — part 270

Chery QQ Maintenance Manual Transmission System

4、Use hammer to knock the spacer 2.
5、Remove the release shaft and return spring .
Clutch release shaft ：
Check if the release shaft and slotted spring pin have been declined and broken.

Fig.3-90

Installation：

1、 Drive in the spacer1and spread lubricant
2、Install the release shaft and return spring.

1-Spacer1

2-Special tool

Fig.3-91

3、Spread lubricant in the spacer2 and fix it.
4、Spread lubricant on the release shaft oil seal, keep the lip of oil seal

downward and also keep the oil seal surface equal with the case.

1-Clutch release shaft

2-Release shaft spacer 2

3-Special tool

Fig.3-92

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Chery QQ Maintenance Manual Transmission System

5、Use hammer or special tools to punch 3 small holes.

1-Releaseshaft

2-Oil seal

A ：Plug

Fig.3-93

6、Hang the return spring.
7、Spread lubricant inside the release bearing and on the release shaft, install the

release bearing.

8、Spread a small quantity of lubricant on the end face of the input shaft splined

hub.

1-Release bearing

2-Release shaft

3-Input shaft

A、B ：Baste

Fig.3-94

9、Put the marks of clutch fork and release shaft in order, and then screw down

the bolt.

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Chery QQ Maintenance Manual Transmission System

1-Bolt

2-Clutch fork

A ：Punch

Fig.3-95

Chapter 3 Torque Stated

Position

Torque （N·m）

Drain plug

18—23

Shift lever bolt

32—36

Shift head bolt

31.5—35.5

Speedometer case bolt

8—12

Shift lever point bolt

10—16

Reverse Shift fork bolt

18—28

Transmission bolt

15—20

Guide case bolt（4） 8—12

Restrict bolt

18—28

Shift fork shaft point bolt（3） 10—16

Transmission bolt（14） 15—22

Transmission baffle bolt（3） 8—12

Blacket bolt

18—28

Bearing baffle bolt（5） 8—12

Output shaft lock nut

60—80

Gear box bolt（8） 8—12

Filler plug

18—23

Reverse output shaft bolt

18—28

Transmission oil baffle-wall bolt（3） 8—12

5

th

Shift fork bolt

8—12

Oil baffle-wall bolt

8—12

Clutch fork nut

10—16

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Chery QQ Maintenance Manual Transmission System

Chapter 4 Maintenance Materials Needed

Materials Specifications

Use

Lithium 2# lubricant

Oil seal

Bearing

Clutch release bearing

Clutch Release shaft

Lubricant

Lubricant

Needle roller bearing

Gear

Seal glue

（HZ1213Q/320222

YAP02-92）

Clutch case and transmission case

surface

Transmission case and gear case

surface

Transmission case and guide

case surface

Seal

Filler plug

Drain plug

Whorl glue

262glue

5

th

Shift fork bolt

Restrict pin bolt

Transmission bolt

Bracket bolt

Shift head bolt

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