Chery S11 / Chery QQ. Manual — part 269

Chery QQ Maintenance Manual Transmission System

4、Install the bearing cover, insert the end of the bearing cover into the groove of

the reserve、5th guide shaft .Spread whorl glue on the bolt.
Notice: Turn the output shaft, to check if it turns smoothly.

Whorl glue：262 glue
Torque ：8～12 N·m

1-Bolt

2-Transmissan case

3-Input shaft

4-Reserve 、 5th guide

shaft

5-Output shaft

Fig.3-73

5、Install the 5th hub sleeve、5th clutch hub、5th Synchronizer, insert and 5th snap

ring.
Notice: Keep the synchronizer insert short C、clutch hub D and hub sleeve F inward
（5th gear side）.

1-5

th

Spring snap spring

2-5

th

Synchronizer insert

3-5

th

Clutch hub

4-5

th

Hub sleeve

Long

Short

A=B

C: Short

D: Long

E:

Insert

F: Angle

Clutch side

Fig.3-74

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Chery QQ Maintenance Manual Transmission System

（5）Shift guide case assembly
1、In case of disassembly or installing， screw torque bolt，check-up blow hole

straightway。

Torque : 8～12N·m
2、Clean case and transmission surface。

1-Reserve、5

th

Interlock bolt

2-Shift guide case

A：Blow hole

Fig.3-81

3、Install the select shaft assembly.
Notice: When installing shift select shaft assembly, keep the shift head in the

middle position to prevent interlock bolt.

4、Connect the shift head and install the shift lever fork.
5、 Screw down the shaft fork bolt.
Torque 32～36N·m

1-Shift head

2-Shift select shaft

3-Shift lever fork

4-Fixup bolt

Fig.3-82

6、Fix the shaft restrict bolt.
Worm glue：262glue

Torque 18～28N·m

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Chery QQ Maintenance Manual Transmission System

1-Shift select shaft

2-Interlock

3-Shift lever fork

4- Bolt

5-Shaft restrict bolt

图 3-83

7、Clean the contacting interface and spread sealed adhesive evenly.
Sealed adhesive：seal glue（HZ1213Q/320222 YAP02-92）
8、Install the transmission case assembly、clip and hanger assembly,
Screw down the 4 bolt。
Torque 8～12N·m

1-Hang ring assembly

2-Bolt

3-Guide case assembly

4-Special tool

5-Clip

6-Shift Shift fork shaft bolt

7-Reserve、5

th

Interlock bolt

Fig.3-84

9、Install the reserve backup light switch assembly reserve backup light switch

Torque 18～28N·m

10、Clean the interface of the transmission cover board and transmission, check

the “O”Ring and screw down the three bolt.

Torque 8～12N·m

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Chery QQ Maintenance Manual Transmission System

1-Bolt

2-Transmission cover

board

Fig.3-85

（6）Clutch release shaft system

Fig.3-86 Clutch release shaft

Round

1-Spacer1 2-Release shaft assembly 3-Release spring 4-Spacer 5-Bolt 6-Nut
7-Clip 8-Clutch shaft
Disassemble:
1、Disassemble the clip ,loosen the
bolt, remove the clutch
2、Turn the release shaft, take
out the release bearing.
3、Use plier disassembly release
shaft return spring。

Fig.3-89

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