Chery S11 / Chery QQ. Manual — part 268

Chery QQ Maintenance Manual Transmission System

2、Spread lubricant on the “O” ring and gear, install the speedometer driven gear

assembly，and then screw down the torque.

Torque：8～12 N·m

1-Clutch case

2-Speedometer driven gear

assembly

3-Bolt

Fig.3-65

Notice: When installing speedometer driven gear, turn the differential ring driven
gear lightly to joggle the gear. Do not knock the cracks on the speedometer case,
otherwise the case may be broken.

3、Hold the input shaft assembly、output shaft assembly、1st、2nd shift fork

assembly and 3rd、4th Shift fork assembly and fix them on the clutch case.
Notice: Use hammer to rivet the input shaft right bearing into clutch case。
Be sure output shaft and differential ring driven gear are joggled。
Notice：In order to protect oil seal，twine the insulating tape to input shaft
splined hub。

1-Clutch case

2-1st 、 2nd Shift fork

shaft assembly

3-3rd 、 4th Shift fork

shaft assembly

4-Input shaft assembly

5-Output shaft assembly

Fig.3-66

4、Install the reverse shift fork, screw down the bolt。

Torque ：18～28 N·m

Notice:When installing the reverse shift fork, keep the distance 5mm from the end of
shift fork and the shaft hole.

-84-

Chery QQ Maintenance Manual Transmission System

Distance“a” ：5mm
The distance “a”is 5mm，reverse shift fork end and reverse idle gear

clearance is 1mm 。

5、Install the reserve、5

th

shift fork shaft assembly.

1-Reserve 、 5thShift fork

shaft assembly

2-Clutch case

3-Reverse Shift fork

assembly

Fig.3-67

6、Install the reverse idle gear and reverse idle gear shaft, put the mark on the

reverse idle gear shaft (Fig. A) and the step (Fig. B) on the clutch case in order.
Notice:

Be sure that reverse gear gasket has been fixed on the reverse gear.
Be sure that the distance between reverse Shift fork free is 1mm

1-Reverse idle gear shaft

assembly

2-Clutch case

3-Reverse Shift fork

assembly

4-Reverse gear gasket

Fig.3-68

7、Clean the clutch and transmission surface, spread sealed adhesive on the

surface of the transmission, and fix it with clutch.

Seal Adhesive： Seal adhesive（HZ1213Q/320222 YAP02-92）
8、Screw down the transmission bolt according to the correct torque .
Torque：15～22 N·m
9、Install the reverse gear shaft bolt and aluminum gasket, screw down the bolt.
Torque ：18～28 N·m
10、Screw down the other 3 transmission bolt in the clutch.
Torque ：15～22 N·m

-85-

Chery QQ Maintenance Manual Transmission System

1-Transmissan case

2-Clutch case

3-Transmission bolt

4-Reverse idle gear shaft

bolt

Fig3-69

11、Check-up shift fork shaft point spring worn.

Point spring free length

Standard

Use Limit

Rreserve、5th spring（Red）

33.8 32.7

Spring（Green）

33.6 32.5

12、Install the shift lever shift fork shaft ball、spring，bolt.
Torque ：10～16 N·m

1-Bolt

2-Gasket

3- Point spring（Green）

4-Ball

5- Point spring（Green）

6-Reserve 、 5

th

point spring

（Red）

Fig.3-70

（4）5th gear
1、Hammer the output shaft left bearing outer race lightly to the position of

bearing.

-86-

Chery QQ Maintenance Manual Transmission System

1-Input shaft

2-Left bearing outer race

3-Special tool

Fig.3-71

2、First put a adjust gaster on the bearing outer race and a ruler on the adjust

gaster, use the press ruler to measure the clearance “a”(between case surface and the
ruler)

Clearance“a”(adjust gaster)：0.08—0.12mm
3、Repeat the above steps, choose a suitable adjust gaster and put it on the bearing

outer race.
Notice: Use 0.1mm Feeler gauge to determine if the gasket is suitable or not.

Bearing adjust gaster

Thickness

0.40、0.45、0.50、0.55、0.60、0.65、0.70、0.75、

0.80、0.85、0.90、0.95、1.00、1.05、1.10、1.15

1-Ruler

2-Output shaft

3-Bearing adjust gaster

4-Bearingouter race

5- Case

6-Feeler gauge

Fig.3-72

-87-