Chery S11 / Chery QQ. Manual — part 267

Chery QQ Maintenance Manual Transmission System

Notice: Spread lubricant on the contact surface of side gear adjust gaster、 pinion
gear、pinion gear and pinion gear shaft, side gear and differential case.

3、Dive in the slotted spring pin, till the end of pin enter into the differential case

thoroughly.

4、Install the left-side bearing.
5、Refers to the fig., install the speedometer driven gear，use special tool to

support bearing，drift the lift-side bearing，and then install the right-side bearing
according to the step 4。

1-Differential right

bearing

2-Speedometer driven gear

3-Slotted spring pin

4-Differential case

5-Differential left bearing

6-Special tool

Fig.3-55

6、Clip the differential case ,install the differential ringdriven gear, screw tightly

the 8 differential ringdriven gear according to the torque,
Caution: Forbid to use non-professional bolt.
Torque ：80～100N·m

1-Driven gear bolt

2-Differential ring

driven gear

3-Torque spanner

Fig.3-56

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Chery QQ Maintenance Manual Transmission System

II: Installation

（1）Clutch case assembly
1、

Use hammer and special tools to install the input shaft oil seal，

keep the oil seal

spring side upward and spread lubricant on the oil seal.

2、Use hammer and special tools .

Fig.3-57

To install the right bearing outer race of the output shaft.
3、Spread lubricant on the shift lever oil seal, use hammer and special tools to

install the oil seal from the top down.

1-Shift lever oil seal

2-Special tool

Fig.3-58
4、Install the shift lever、boot、ball、spring and screw down the tightly the bolt.

Torque ：10--16 N·m
Notice: Keep the blow hole of the shift lever oil seal boot downward.

5、Use hammer and special tools to install the starboard oil seal keep the oil seal

surface equal with case surface, and then spread lubricant on the oil seal.
Notice: Keep the differential oil seal spring side inward

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Chery QQ Maintenance Manual Transmission System

1-

Shift lever

2-Oil seal boot

3-Differential right oil seal

4-Shift lever bolt

5-Special tool

A：Blow hole (downward)

Fig.3-59
6、Install the shift head on the shift lever.
Torque：31.5～35.5 N·m

1-Shift head

2-Shift lever

3-Bolt

Fig.3-60

（2）Transmission case
1、If remove the oil guide slot, when re-installing, screw down the torque.
Torque：8～12 N·m

1-Oil guide slot

assembly

2-Bolt

Fig.3-61

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Chery QQ Maintenance Manual Transmission System

2、Use hammer and special tools to install the near side oil seal, keep the oil seal

surface equal with the case surface and spread lubricant on the oil seal.

1-Differential left oil

seal

2-Special tool

Fig.3-62
3、Use rubber hammer to knock the output shaft left bearing outer race and fix it.

1-Transmissan case

2-Bearing outer race

3-Special tool

Fig.3-63

（3）Transmission
1、Install the differential assembly on the clutch case.

1-Differential

assembly

Fig.3-64

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