Chery Fora (Elara A520). Manual — part 40

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4.3

Installation steps

The installing steps are reverse to those for
removal.

5 Replacement of Idler

5.1

Needed tools and auxiliary materials

Ratchet wheel wrench, 13# ,15# sleeves

5.2

Process of removal

1)

Dismantle the dynamo belt. Detailed
sequences are shown in the “removal of
dynamo belt”.

2)

Dismantle the bolts connecting the idler
and engine/, and undo the idler wheel.

5.3

Installation steps

Installation steps is opposite to the Process of
removal.

6 Replacement of Air Intake Flow Sensor

6.1

Needed tools

Ratchet wheel, ratchet rod, 10# sleeve, and
slot head screwdriver.

6.2

Process of removal

1)

Pull out the plugs connecting the sensor
and wire harness, and use slot head
screwdriver to loosen the clamp at the
connection point of air intake hose and
air cleaner.

2)

Screw off the bolts connecting the
sensor and air cleaner, and then
dismantle the sensor.

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6.3

Installation steps

The installing steps are reverse to those for
removal.

7 Replacement of Air cleaner Core

7.1

Needed tools

Right-angled screwdriver.

7.2

Process of removal

1)

Undo the clips around the air cleaner
case.

2)

Uplift the filter case and take out the
filter paper.

7.3

Installation steps

Installation steps are opposite to the process
of removal.

8 Replacement of Ignition Coil

8.1

Needed tools

Ratchet wheel, ratchet rod, 10# sleeve.

8.2

Process of removal

1)

Put the ignition switch key at the OFF
position, and pull out the ignition coil
plug.

2)

Remove the high voltage cable from the
ignition coil.

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3)

Use 10# sleeve to dismantle the fixed
bolts of ignition coil.

8.3 Installation steps

Installation steps is opposite to Process of
removal.

9 Replacement of High Voltage Cable

9.1 Process of removal

1)

Remove one end of the high voltage
cable from the ignition coil.

2)

Pull out the connection end of high
voltage cable and sparking plug, and
dismantle the high voltage cable.

Note: If the spare parts of high voltage cable
corresponding to various cylinders are
ordered, you can replace the high voltage
cable of single cylinder; otherwise, you must
replace the assembly.

9.2 Installation steps

The installing steps are reverse to those for
removal.

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10 Replacement of Sparking Plug

10.1

Needed tools

Carry-on wrenches

10.2

Process of removal

1)

Pull out the connection end of high
voltage cable and sparking plug.

2)

Use carry-on wrenches to screw off the
sparking plug.

Torque:

10.3

Installation steps

The installing steps are reverse to those for
removal.

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Replacement of Camshaft Position
Sensor

11.1

Needed tools

Allen wrench

11.2

Process of removal

1)

Put the ignition key at the position of
OFF, and shut off the sensor plug.

2)

Use allen wrench to loosen the sensor
fixed bolt

11.3

Installation steps

The installing steps are reverse to those for
removal.

Installation precautions: In the case of
installation, you should apply a layer of oil
onto the O-type ring of sensor.