Chery A18. Manual — part 62
Chapter III Disassembly & Maintenance of the Car Door
I. Disassembly, assembly & maintenance of the front door
1. Lamp system constitution diagram
2. Preparation
Tools: Flat-end screwdriver, Phillips screwdriver, socket wrench 10#, 13#, pinchers
3. Attentions
3.1. Please put on necessary appliances for labor protection in order to avoid the accident
3.2. Please cut the electricity of the battery package for fear spoiling electric devices
3.3. Pay attention to the right steps of the disassembly of the glass for fear spoiling the glass
4. Disassembly steps
4.1.The handle of the inside door is fixed to the inside
panel of the door through its self-locking mechanism &
bolts firstly push the protective frame according to the
shown direction of the black arrow tip and then take it out
according to the shown direction of the white arrow tip
4.2. Prize up the upper end cover of the glass lifting rotary
handle, unscrew fixing bolts of the rotary handle with the
Phillips screwdriver and then take it out
4.3. Disassemble the downside bolts (each bolt at the left
& right) of the inside handrail of the door. The down cover
can be opened after the disassembly of the bolts
4.4. After opening the down end cover of the handrail,
other 2 bolts fixing the upper end cover can be seen and
the down ends cover can be taken out after the disassembly
of bolts
4.5.After totally disassembling upper & down end cover of
the inside handrail of the door, check along the inside
shield two-side edge, may find 2 bolts at the central area,
each bolt at left & right side. After taking out bolts, pull up
the inside shield from down to up.
(Shown as the figure: take out the inside shield upwards)
4.6. After disassembling inside shield of the door, firstly
take out the plug of the horn harness. After well putting the
inside shield of the door, take out the horn outside cover.
At last unscrew 4 fixing bolts of the front horn with the
Phillips screwdriver and take out the horn assembly.
4.7. In order to disassemble any parts of the door, the
water-proof need to be taken out and the door knob &
fixing clips also need to be taken out.
4.8. Shown as the arrow in the figure, the lock is fixed to
the door frame through 2 fixing bolts. Screwed moment:
20±2N.m
4.9. Disassemble the lock controlled device, take out
fixing clips of the controlled device & lock device when
disassembling the lock. The manual lock device located
between the assembly position of the lock and the starter
and the choosing level are the same in the car with the
4.10.Shown as the arrow in the figure, unscrew 2 fixing
bolts inside lock of the front door & the handle, then push
it rightwards and then may take it out directly
4.11. Unscrew 2 inner triangle plate bolts fixing exterior
rear view mirror with the Phillips screwdriver
4.12. After disassembling the inner triangle plate of the
rear view mirror, may see 3 bolts which are located in the
triangle form, fixing exterior rear view mirror. After
disassembling these 3 bolts, the exterior rear view mirror
assembly can be taken out by hands directly.
4.13. Drop the glass to the lowest position, and then
unscrew 2 bolts fixing the glass with the Phillips
screwdriver
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