Chery A series. Manual — part 55

TRANSMISSION RESOLUTION

1. Fastening Screw (4 Pieces, Fasten Moment Is25n.M) 2. Fixing Screw (2 Pieces, Fasten

Moment Is 25N.M) 3. Bleed Bolt 4. Transmission Rear Housing 5. 5

th

Synchronizer

Assembly 6. 5

th

Driven Gear Snap Ring 7. 5

th

Driven Gear 8. 5

th

Fork Pad

9. 5

th

Fork Assembly 10. 5

th

Gear Holder Fixing Turnbuckle 11. Dish Washer 12. Shim

J-12

1. Input Shaft Rear Bearing Plate Screw (4 Pieces, Fasten Moment Is 15N.M) 2. Transmission

Housing Assembly 3. Fixing Screw (12 Pieces, Fasten Moment Is 25N.M) 4. O-Ring 5. Gearshift

Shaft Plug Cover 6. Gearshift Shaft Pressing Spring 7. Gearshift Assembly 8. Gearshift Positioning

Holder Assembly 9. Pressing Spring-Damper Ring 10. Output Flange 11. Output Flange Dish Washer

12. Output Flange Snap Ring 13. Flange Cover 14. Idler Shaft Fixing Screw 15. Fixing Bolt (2

Pieces, Fasten Moment Is 25N.M)

J-13

1. 4

th

Driven Gear Snap Ring 2. 4

th

Driven Gear 3. 3

rd

Driven Snap Ring 4. 3

rd

Driven Gear 5.

2

nd

Driven Gear 6. 2

nd

Synchronizer Ring 7. 2

nd

Roller Bearing 8. 2

nd

Roller Bearing Lining 9.

1

st

-2

nd

Synchronizer Assembly 10. 1

st

Synchronizer Ring 11. 1

st

Driven Gear 12. 1

st

Roller

Bearing 13. Bearing Holder Fixing Bolt 14. 1

st

Roller Bearing Snap Ring 15. Output Shaft

Intermediate Bearing Holder 16. Differential Assembly 17. Damper Ring 18. Pressing

Spring-Damper Ring 19. Output Flange 20. Output Flange Dish Washer 21. Output Flange Snap

Ring 22. Output Flange Cover 23. Fork 24. 5

th

Fork Sleeve 25. 3

rd

-4

th

Fork 26. 5

th

Fork Guide

Plate 27. Reverse Fork Guide Plate 28. 1

st

-2

nd

Fork 29. Input Shaft Assembly 30. Idler Shaft

31. Idler Assembly 32. Clutch Housing assembly

J-14

DISASSEMBLY AND ASSEMBLY OF THE TRANSMISSION

Disassembly：

——Raise up the transmission, take off the drain

plug on the transmission differential side, and
at the same time take off the drain plug on the
rear cover( see the arrowhead pointed stud).
Discharge all the oil.

——Pull off the clutch separating tappet.

—— Take off the connecting bolt between rear

housing and transmission housing and
disassemble the rear housing assembly. Take
off the clutch release bearing and rear
housing gasket.

—— Take off the black gearshift shaft dustproof

cover (A),take off gearshift positioning sear
assembly (1) and reverse lamp switch (2).

J-15