Chery A series. Manual — part 54
——Loosen those 5 bolts between transmission
housing and engine.
——Rise engine to the ceiling, turning around it
clockwise 90°.
——Lay down transmission end slowly, and sway
outside off the transmission and engine.
——Take off the transmission assembly.
J-8
TRANSMISSION GEARSHIFT MECHANISM DIAGRAMMATIC SKETCH
ABOVE IS GEARSHIFT MECHANISM CONTROL CONFIGURATION
The transmission control mechanism must meet the requirement that only one
shift can be chosen when the shift is changing and prevent from choosing reverse gear.
The gear should be full length meshed after the gear shifted and prevent the gear out
of position automatically. The transmission of Q/SQR7160 A15RHD car is composing
of internal and external parts because it is positioning on the front driving axle far
away from the driver and can not control directly.
J-9
RESOLUTION GRAPH OF THE GEARSHIFT CONTROL MECHANISM
1. Shift Housing, Fasten The Fixing Bolt By 20Nm 2. Tubular Rivet:To Fix Reverse Gear Guide Rail
3. Reverse Gear Guide Rail 4. Self-Tapping Screw:To Fix The Dashboard 5. Seal 6. Gasket
7. Ball Holder 8. Spacer 9. Ball 10. Spring 11. Spring Plunger 12. Bracket Plate
13. Locknut, 10Nm 14. Plastic Ring 15. Shift Lever With Positioning Eccentric Ring:Before
Installation, Installation Finished:Assemble Bracket Plate, Spring And Ball, Fixed By Spring Plunger
16. Bushing—Shift Lever:Installation, Make Sure That Do Not Press The Housing Open 17. Shield Plate
18. Selector Arm Assembly 19. Lock Washer 20. Gear Shift Arm 21. Selector RodⅠ(Before
Disassembly Press The Plastic Ball Clamp By Screw Driver) 22. Shift Lever (Different End Angle:
Mark (Groove) Towards Selector Rod/ Gearshift Lever) 23. Gearshift Shaft 24. Gear Shift Arm
Subassembly(Only One Position Can Assemble This Rod) 25. Locknut 25Nm 26. Selector LeverⅡ:
Press The Plastic Ball Clamp By Screw Driver Before Disassembly 27. Selector Rod Arm Subassembly
28. O Ring 29. Left Back Bracket 30. Gear Shift Shaft Subassembly 31. Hexagon Bolt With
Flange 35Nm 32. Gear Shift Shaft Bracket Sub-Assembly 33. Support Bushing 34. Shift Rod
J-10
SHIFT ADJUSTMENT
Neutral positioning:
——Disassemble gearshift knob and protective
cover and fix the gearshift knob according to
the positioning requirement, see the chart (the
black one is positioning assist)
——Leave the pipe clamp at its natural position.
——Clamp nut, fasten by 25Nm.
——Try all the shifts, gear shifting should be
smooth and without stop, secure the validity of
the reverse gear lockup.
Fine adjustment:
——After a long time using of the vehicle, there will
be wear and tear between gearshift mechanism
parts which makes the space between shifts
too much bigger and difficult for gear shifting
then you need fine adjustment.
——Check the 1
st
shift position, loosen nut B, do as
the chart show: Put transmission on 1
st
shift
position, fasten bolt B by adjusting the
eccentric ring position to a=1.5mm.
— — Fasten clamp bolt (the transmission on the
neutral position), try all the shifts, which should
be smooth and easy.
——Try all the shifts gear shifting should be smooth
and without stop, secure the validity of the
reverse gear lockup.
Bolt
Eccentric Ring
J-11
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