Chery B11. Manual — part 151

Chery Eastar Service Manual Body Dimension and Accessories

55

Disassembly of Rear Windshield

Disassemble the lower panel strip

l. Apply a scraper to cut off the double-side tape on both

ends of panel strip, as shown in the right picture. Hint:

Apply the adhesive tape to bind the tip of scraper

before application.

Disassemble the rear windshield

l. In the vehicle, pass a piano wire through the gap

between the body and windshield.

2. Apply the wood blocks or equivalents to seize up the

both ends of piano wire. Hint: The adhesive tape is

applied in the outside of piano wire to avoid damaging

the external surface of windshield.

3. Pull the piano wire along the adhesive to cut off the

adhesive.

Hint: Do not let the piano wire damage the two stoppers.

4. Remove the windshield.

Detach the rear windshield panel strip.

Assemble in the reverse order of disassembly.

Assembly of Rear Windshield

Install the rear windshield panel strip.

Place the panel strip on the surrounding of windshield,

and install it by hand.

Hint: When installing the panel strip, the rear windshield

must be removed firstly.

Clean and finish the body contact surface

Apply a knife to remove the coarse parts from the body.

Hint: Leave the as much adhesive on the body as possible,

and apply a cloth soaked in cleaning solution to clean the

cutting surface of adhesive.

Hint: Even though all adhesives are removed, the surface

of body shall be cleaned.

Stopper

Adhesive

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Chery Eastar Service Manual Body Dimension and Accessories

56

Clean the detached windshield

l. Apply a scraper to remove the adhesive on the

windshield.

2. Apply a scraper to remove the stopper.

3. Apply the cleaning solution to rinse the windshield.

WARNING: Do not touch the windshield after cleaning.

Windshield Positioning

l. Place the windshield in a proper position.

2. Note the reference markings on the windshield and

body.

3. Remove the windshield.

Clean the contact surface of windshield

Apply the cleaning solution to remove the black smudges

on the contact surface around the windshield.

WARNING: Do not touch the surface of windshield after

cleaning.

Clean the contact surface of windshield

Apply the cleaning solution to remove the black smudges

on the contact surface around the windshield.

WARNING: Do not touch the surface of
windshield after cleaning.

Apply a coat of primer M on the contact surface
of body

Use a brush to apply a coat of primer M on the contact

surface of body.

WARNING: The primer coating shall be dried more than

3 minutes

Do not apply the primer on the adhesive

Do not store the unsealed primer M till for the future

application.

Primer M

Adhesive

Primer M

Primer M

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Chery Eastar Service Manual Body Dimension and Accessories

57

Apply a coat of primer G on the contact surface
of windshield

l. Use a brush or sponge to apply a coat of primer G on

the edge and contact surface of windshield.

2. Apply a clean cloth to wipe off the primer before it

dries.

WARNING:

The primer coating shall be dried more

than 3 minutes.

Do not apply the primer on the adhesive.

Do not store the unsealed primer G for any
future application.

Mix the Adhesive

WARNING: It shall be ensured that the assembly
of panel strip is finished during the validity period
of adhesive and the adhesive is mixed successfully
within 5 minutes.

l. Apply the dissolvent to thoroughly clean the glass

plate and putty scraper.

2. On the glass plate or equivalents, apply a scraper to

fully mix the 500 g main agent and the 75 g hardening

agent.

Apply the Adhesive

l. Cut off the nozzle of tube-shaped kettle, and add the

adhesive into the kettle.

2. Fill the tube-shaped kettle into the sealant gun.

3. Apply the adhesive on the windshield, as shown in the

right picture.

Glass Assembly

l. Install the windshield to align the windshield with the

reference making on the body, and then pressure the

windshield gently into the frame along its edge.

2. Use a scraper to apply the adhesive on the edge of

windshield.

3. Use the scraper to remove the excessive or

overflowing adhesive.

4. Clamp the windshield tightly till the adhesive gets

hardened.

Primer G

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Chery Eastar Service Manual Body Dimension and Accessories

58

Check the leakage of water and repair it.

1.

Conduct the water leakage test after the adhesive gets hardened.

2.

Apply the sealant to seal the part of water leakage.

Part Number: 08833-00030 or equivalents. Install the lower panel strip of the outside of rear

windshield, fix the panel strip to the body, tap it gently by hand till it is tightened, and connect the

defroster connector.

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