Chery B11. Manual — part 65

Chery·Maintenance Manual for Oriental Son

Manual Transmission

Assembly and Disassembly
Input shaft

Disassembly steps:
1. Spring snap ring
2. Ball bearing
3. Thrust plate limiter
4. Thrust plate
5. Fifth-speed gear
6. Fourth-speed gear
7. Needle bearing
8. Fourth-speed gear sleeve
9. Synchronizer ring
10. Synchronizer spring

11. Synchronizer sleeve
12. Third-gear and fourth-gear
synchronizer hub
13. Synchronizer ring
14. Synchronizer spring
15. Third-gear tooth transmission line
16. Needle bearing
17. Spring snap ring
18. Ball bearing
19. Oil seal
20. Input shaft

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Notice for disassembly
Unfixing the ball bearing






Unfixing the fifth-speed gear









Unfixing the fourth-speed gear sleeve
Fix special tools onto the third-speed
gear to unfix fourth-speed gear sleeve.







Unfixing the ball bearing










Notice for assembly
Fixing the oil seal
Press the oil seal in until the dimension
shown in the figure is acquired.

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Fixing the ball bearing





Fixing the spring snap ring
Select the appropriate thickness of
spring snap ring so that the axial
clearance of the front bearing of input
shaft complies with standard.
Standard value: -0.01~0.12mm

Spring snap
ring

Fixing the synchronizer spring
Fix the synchronizer spring onto the
synchronizer ring as the figure shows.





Fixing the third-gear and fourth-gear
synchronizer hub

Synchronizer spring

Fix the third-gear and fourth-gear
synchronizer hub as the figure shows.

Gearbox rear

Note:
Please make sure that the
synchronizer ring is not stuck during
fixing of synchronizer hub.

Identification
mark

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Gearbox rear

Fixing the synchronizer sleeve
(1) Fix the synchronizer sleeve in the
direction as the figure shows.

Identification
mark

Synchronizer sleeve

(2) Please ensure that the two teeth
grooves of the synchronizer hub matches
with the two high racks of the sleeve
during fixing of the synchronizer sleeve.

Syncronizer hub

Fixing the fourth-speed gear sleeve






Fixing the fifth-speed gear




Fixing the gearbox cover
Select the thrust plate of proper
thickness so that the axial clearance of
the fifth-speed gear complies with the
standard.
Standard value:
-0.01 – 0.09mm

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