Chery B11. Manual — part 143

Chery Eastar Service Manual Body Dimension and Accessories

22

5. Unscrew the two cross screws, and remove

the high mount brake lamp

Assemble in the reverse order of disassembly.

Disassemble the Left-side Storage Box

l. Apply the special tool for clip to remove the

fixed clips, and take out the luggage boot

wheelhouse right trim assy.

Disassemble CD Cartridge

Loosen the three nuts on the CD cartridge and

take out CD player, and detach the harness.

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Chapter Four Front Door

Front Door

Disassembly and Assembly

l.

Disassemble the front door frame plate.

(Fig.0108)

2. Detach the front corner of floor carpet, and

disconnect the harness of vehicle door.

3. Remove the door stopper from the body of

vehicle.

4. Support the door while releasing the four

bolts of hinge on the side of vehicle body,

remove the door

Assemble in the reverse order of disassembly.

Adjustment of Front Door

Adjust the front door in the forward, backward and vertical directions.

Apply the special tool to unscrew the body hinge bolts, and adjust the door.

Adjust the door in the leftward, rightward and vertical directions.

Unscrew the door-side hinge bolts to adjust the door.

Replacement of Door Hinge

l.

Disassembly/Assembly of mud guard and fender lining.

① Remove the tire.

② Remove the mud guard.

③ Remove the fender lining

2. Support the door, unscrew the four fixing bolts on the upper and lower hinges, and remove the

hinges

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Disassembly of Front Door

Trim Plate

Disassembly and Assembly

l. Apply a screwdriver to pry out the two clips,

and remove the trim.

2. Apply a screwdriver to pry outwards the tail

gate opening switch, and remove the bolts.

3. Apply a screwdriver to pry outwards the bolt

trims on the inside handle.

4. Unscrew the two fixing bolts on the inside

handle

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Chery Eastar Service Manual Body Dimension and Accessories

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5.

Screw out the door lock button.

6.

Remove the five fixing bolts on trim plate.

7. Insert the screw into the gap between the

panel and trim, and remove the clip.

8.

Draw out the whole trim piece towards the interior of vehicle.

Assemble in the reverse order of disassembly.

Assembling requirements: measures should be taken to prevent the working area rinsed from being

dirtied during disassembly and assembly. It is very important to keep clean when conducting these

operations. The fit clearance between the door panel and door inner panel shall be uniform, and the

torque of fixing screw shall be 3±0.5Nm. The rinsing width of front/rear windshield shall be ensured

between 15 to 17 mm. the width of primer ensured between 13 to 15 mm. the width of adhesive shall

be 7 to 9 mm and its height 9 to 15 mm, without any adhesive leakage, overflow and etc after

assembly. The clearance between the upper and lower of glass and that between the left side and right

side shall be identical and uniform to ensure that they match well with the adhesive strips around them

and the glass shall be sealed well, after rain test there shall no be any leakage and other defects.

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