Chery B11. Manual — part 218

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

Components of Underdrive clutch and

put Shaft

Clutch plate

Clutch disc

Reaction

plate

In

Type

F4A42

4 4 1

1. Snap ring

on plate

9. Spring hub

ring

piston

2. Input shaft
3. Seal ring
4. Snap ring
5. Clutch reacti

e

6. Clutch plat
7. Clutch disc
8. Snap ring

10. D seal ring
11. Offsetting sp
12. Underdrive clutch
13. D seal ring
14. D seal ring
15. Underdrive clutch bracket

40

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

Com

one
ts

ever

-gear and Overdrive Clutch

Type

Clutch plate

p
n of
R
se

plate

Clutch disc

Reaction

F4A42 4 4 1
Reverse-
gear clutch

2 2 1

1. Snap ring
2. Clutch reaction plate
3. Clutch plate
4. Clutch disc
5. Snap ring
6. Clutch reaction plate
7. Clutch plate
8. Clutch disc
9. Pressure plate (F4A5)
10. Snap ring

11
12
13
14
15
16
17
18
19
20

. Spring hub
. D seal ring
. Offsetting spring
. Overdrive clutch piston
. D seal ring
. Reverse-gear clutch piston
. D seal ring
. Reverse-gear bracket
. D seal ring
. D seal ring

41

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

Part Two: Hydraulic System

Disassembly and assembly of valve body

isassembly of inner valve body
ote:

ake care not to change component positions.

any valve bodies, seal washers and steel

alls resemble each other but would cause
amage to the gearbox if they are wrongly

ou are not going to get confused up.

olenoid valve:

. Mark on each solenoid valve to distinguish

eir positions. The left figure shows the

osition of solenoid valves and the following

ble makes a description:

ark Name

D
N
T
M
b
d
installed. Please arrange them in order so that
y
S
1
th
p
ta
M
#1

Underdrive solenoid valve

#2

Second-gear solenoid valve

#3

Damp clutch control solenoid valve

#4

Overdrive solenoid valve

#5

Low/reverse-gear solenoid valve

2. Unfix wire harness, bracket and set bolts of

e solenoid valve.

. Unfix underdrive solenoid valve
. Unfix second-gear solenoid valve
. Unfix the control solenoid valve of damp

lutch.

. Unfix the overdrive solenoid valve.
. Unfix the low/reverse-gear solenoid valve.
. Unfix the manual valve.
. Unfix the four set bolts on outer valve tank,

ire harness bracket and outer valve cover.

0. Separate the inner and outer valve bodies.
1. Unfix outer valve body plate
2. Unfix three steel balls.

eel ball springs.

d set bolts.

6. Unfix the shock absorber spring

7. Unfix the steel balls for release of pipeline

eel ball.

th
3
4
5
c
6
7
8
9
w
1
1
1
13. Unfix two st
14. Unfix valve body plate an
Shock absorber
15. Unfix the shock absorber
1

1
pressure.
18. Unfix the spring.
19. Unfix the throttle st
20. Unfix the spring.

steel
ball

Steel ball
and spring

shock absorber

Steel ball

and spring

shock absorber

Steel ball

and spring

42

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

Fail-safe valve

1. Unfix the retainer plate.
2. Unfix the sleeve of fail-safe valve-B
3. Unfix the fail-safe valve-B

djusting valve

4. Dismantle the retainer plate
5. Screw out the bolt
6. Unfix the spring of adjusting valve.
7. Unfix the pressure-adjusting valve.

ail-safe valve-A

8. Unfix the retainer plate
9. Unfix the sleeve of fail-safe valve-A
0. Unfix the fail-safe valve-A2
1. Unfix the spring of fail-safe valve A
2. Unfix the fail-safe valve-A1

ydraulic torque converter

ix the faucet

lve.

of hydraulic torque

lutch

9. Unfix the control valve of damp clutch
0. Unfix the spring of control valve of damp

lutch.

ote:

efore assembly, please apply ATF on all

ner components.

amp clutch valve

. Fix the spring of damp clutch control valve

2
2
2




A
2
2
2
2




F
2
2
3
3
3


H
33. Unfix the retainer plate
34. Unf
35. Unfix the hydraulic torque converter va
36. Unfix the spring

converter
Damp clutch valve
37. Unfix the roller.
38. Unfix the sleeve of control valve of damp
c
3
4
c

Assembly of inner valve body
N
B
in
D
1

Retainer
plate

Save valve

Sleev of save
valve B

Retainer
plate

lt

Bo

Adjusting
valve

Retainer
plate

Sleeve of fail-
safe valve-A

Save valve-A2

Safe valve spring

Safe valve-A1

Retainer
plate

Faucet

Hydrraulic

Converter valve

Roller

Damp clutch

l

Valve spring

43