Chery B11. Manual — part 217
Chery·Maintenance Manual for Oriental Son
Automatic Transmission
8. Fi
tch plates
lutch
9. Fi
reaction
the
droo
irection to
s the c
Type Clutch
plate
lutch
x clu
and c
discs.
x the
plate in
shear
p’s d
ward
lutch.
disc
C
Reaction
plate
F4A42 4
4
1
10. Fix the snap ring of clutch reaction
l
1. Evenly press clutch reaction plate with
e special tool as the figure shows. Then
heck if the clearance between the snap
ng and clutch reaction plate complies
ith the standard value.
tandard value:
.2-1.4mm (F4A41)
.6-1.8mm (F4A42, F4A51)
ype Special
tool
p ate.
1
th
c
ri
w
S
1
1
T
F4A42 MB991628,
MD998924
12
alue, measure the original snap ring
ickness with a dial gauge and then select
e appropriate snap ring with reference to
e speculations in the Maintenance
anual (right figure).
3. Fix the seal.
4. Fix the input shaft.
5. Fix the snap ring of input shaft.
6. Actuate the underdrive clutch with
kg/cm
2
compressed air and the clutch
peration shall be smooth and stable with
o additional leakage.
isassembly of reverse gear and
verdrive clutch
. Unfix the snap ring of reverse-gear
ch plates.
discs.
reaction plate.
ch plate
8. Unfix the overdrive clutch disc
.
. If it does not comply with the standard
v
th
th
th
M
1
1
1
1
2
o
n
D
o
1
clutch reaction plate.
2. Unfix the reverse-gear clutch reaction
plate.
3. Unfix the reverse-gear clut
4. Unfix the reverse-gear clutch
5. Unfix the snap ring of overdrive clutch
reaction plate.
ch
6. Unfix the overdrive clut
. Unfix the overdrive clut
7
Thickness
(mm)
ID mark
Serial No
1.6 Nil
MD759666
1.7 Blue
MD759667
1.8 Brown
MD759668
1.9 Nil
MD752124
2.0 Blue
MD752125
2.1 Brown
MD752126
2.2 Nil
MD752127
2.3 Blue
MD752128
2.4 Brown
MD752129
2.5 Nil
MD752130
2.6 Blue
MD752131
2.7 Brown
MD752132
2.8 Nil
MD752133
2.9 Blue
MD752134
3.0 Brown
MD754680
36
Chery·Maintenance Manual for Oriental Son
Automatic Transmission
9. Pre
off
ing
special tool MD998590 and MD998924. Then
unfix snap ring of clutch spring hub.
10. Unfix spring hub of clutch
11. Unfix D seal ring.
12. Unfix clutch offsetting spring.
13. Unfix
rive clut
ston
of compressed air or m
.
14. Unfix
seal r
16. Unfix
se-gear
isto
aid of com
sed air o
y o
triking the assembly on the worktable.
7. Unfix the three D seal rings.
ssembly of rear-gear and overdrive clutch
o
omponents with lubricating oil. Use Vaseline
lubricate D seal ring.
. Fix three D seal ringss (two on reverse-gear
lutch bracket and one on reverse-gear clutch
iston).
. Align the holes in reverse-gear clutch piston
nd outer rim of reverse-gear clutch bracket
and B)
. Fix reverse-gear clutch piston
. Fix D seal ring.
. Fix overdrive clutch piston
. F
e hole in the piston is aligned with the fixing
ark.
. Fix D seal ring.
. Fix clutch spring hub.
. Press the clutch offsetting spring with the
pecial tools of MD999590 and MD998924.
hen fix the snap ring of clutch spring hub.
ote: keep a certain pressure in Step 10.
0. Check if the clearance between snap ring
nd offsetting spring complies with the
tandard value.
ta
1. If it does not comply with the standard
alue, measure the original snap ring thickness
ith a dial gauge and then select the
ppropriate snap ring with reference to the
peculations in the Maintenance Manual
ss the clutch
setting spr
with the
overd
ch pi
with the aid
anually
two D
ings.
rever
pres
clutch p
r by wa
n with the
f slightly
s
1
A
N te: Before assembly, apply all internal
c
to
1
c
p
2
a
(A
3
4
5
6
ix clutch offsetting spring and confirm that
th
m
7
8
9
s
T
N
1
a
s
S ndard value: 0-0.09mm
1
v
w
a
s
37
Chery·Maintenance Manual for Oriental Son
Automatic Transmission
12. Align the notches (A) of clutch plate
and reaction plate with the outer hole (B)
of reverse clutch bracket.
ote: dip the clutch into ATF before
ssembly.
ype Clutch
plate
Clutch
disc
Reaction
plate
N
a
T
F4A42 4
4
1
14. Fix the overdrive clutch reaction plate
here the figure shows.
5. Fix the snap ring of the overdrive
lutch reaction plate.
e special tool. Then check if the
learance between the snap ring and clutch
action plate complies with the standard
alue.
tandard value:
.2-1.4mm (F4A41)
.6-1.8mm (F4A42, F4A51)
ype Special
tool
w
1
c
16. Evenly press clutch reaction plate with
th
c
re
v
S
1
1
T
F4A42 MB991628,
MD998924
17. Align the notch (A) of clutch plate and
plate
Clutch
disc
Reaction
plate
reaction plate with the outer hole (B) of
reverse clutch bracket.
Note: dip the clutch into ATF before
assembly.
Type Clutch
F4A42 4
4
1
Thickness
(mm)
ID mark
Part No.
Thickness
ID mark
Part No.
(mm)
1.6 Nil
MD759666
2.4
Brown
MD752129
1.7 Blue
MD759667
2.5 Nil
MD752130
1.8 Brown
MD759668
2.6 Blue
MD752131
1.9 Nil
MD752124
2.7
Brown
MD752132
2.0 Blue
MD752125
il
MD752133
2.8 N
2.1 Brown
MD752126
MD752134
2.9 Blue
2.2 Nil
MD752127
3.0
Brown
MD754680
2.3 Blue
MD752128
38
Chery·Maintenance Manual for Oriental Son
Automatic Transmission
18. Fix two reverse-gear clutch plates and
o reverse-gear clutch discs.
9. Fix reverse-gear clutch reaction plate.
0. Fix the snap ring of the reverse-gear
lutch reaction plate.
1. Evenly press clutch reaction plate with
e special tool. Then check if the
learance between the snap ring and clutch
action plate complies with the standard
alue.
tandard value:
.5-1.7mm (F4A
it does not comply with the standard
alue, measure the original snap ring
ickness
l gauge and then select
e appro
ring with reference to
e specu
the Maintenance
anual.
2. Fix th
rear cover.
onto the rear body
nd chec
se clutch operation
ith 2kg/cm
2
compressed air.
4. The clutch operation shall be smooth
nd stable with no additional leakage.
tw
1
2
c
2
th
c
re
v
S
1
41)
If
v
th
with a dia
th
priate snap
th
lations in
M
2
e seal ring onto the
23. Fix the assembly
a
k the rever
w
2
a
39
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