Chery Tiggo T11 LHD. Manual — part 90

T11 Service Manual Transmission

102

3. Assembly

1) Installation

of

seal-input

shaft

oil-collecting hole

Press in the seal till the dimension shown in

the left figure is obtained.

2) Installation of input shaft front bearing

3) Installation of snap ring-input shaft front

shaft

Select the thickness of snap ring to make the

axial clearance of input shaft front bearing

conform to the standard.

The standard value: 0.01 mm to 0.12 mm

4) Installation of synchronizer spring

Install the synchronizer spring on the

specified position of the synchronizer ring,

shown in the left figure.

5) Installation of gear hub-3

rd

-4

th

gear

Install the gear hub-3

rd

-4

th

gear in the

direction shown in the left figure.

Snap ring

Synchronizer Spring

Rear of
transmission

T11 Service Manual Transmission

103

CAUTION:

Confirm that the synchronizer ring is not

locked when the installation of gear hub.

6) Installation of gear bush-3

rd

-4

th

gear

a. Install the gear bush in the

direction shown in the left

figure.

b. Confirm that these two deep

tooth spaces of gear hub are

correctly aligned with these two

high racks of the gear hub

during the installation of gear

bush.

7) Installation of sleeve-4

th

gear.

8) Installation of 5

th

driving gear.

Identification mark

Rear of transmission

Gear bush-3

rd

-4

th

gear

Gear hub-3

rd

-4

th

gear

Identification mark

T11 Service Manual Transmission

104

9) Installation

of

transmission

housing

assembly

Select the thickness of the thrust plate-5

th

driving gear to make the axial clearance of

input shaft 5

th

driving gear shaft.

The Standard Value:

-0.01 mm to 0.09 mm

10) Installation of clip-5

th

driving gear thrust

plate

Confirm that the thrust plate doesn’t tilt

when the installation of clip.

11) Installation of input shaft rear bearing

12) Installation of snap ring

Select the thickness of snap ring to make the

axial clearance of input shaft rear bearing

conforms to the standard.

Installation of snap ring

The Standard Value: 0.01 mm to 0.12 mm

Clip-5

th

gear thrust plate

Thrust plate

T11 Service Manual Transmission

105

4. Inspection

1)

Input Shaft

a. Examine that the external

surface of installation part of

needle bearing isn’t damaged,

abnormally worn or locked, and

hasn’t other faults.

b. Examine that the spline isn’t

damaged or worn.

2)

Needle Bearing

a. Examine that the assembly of

input shaft and gear is correct

and this shaft turns smoothly,

without loose or noise and etc.

3)

Synchronizer Ring

a. Examine there is no damage or

breakage in the surface of

synchronizer ring.

b. Examine there is no damage or

wearing in the minor diameter

part of conical components,

without the crushing damage of

screw threads.

c. Press down the synchronizer

ring-3

rd

-4

th

gear, and then

examine the clearance “A”.

If the “A” is less than the limit value, the

synchronizer ring-3

rd

-4

th

gear shall be

replaced.

The Limit Value: 0.5 mm

Synchronizer ring

Gear

Snap ring