Chery Tiggo T11 LHD. Manual — part 91

T11 Service Manual Transmission

106

4)

Gear bush and hub of synchronizer

a. Assemble

the

gear

bush

together with the gear hub of

synchronizer, and then examine

they can slide smoothly without

lock.

b. Examine there is no damage in

the front/rear end of the interior

surface of gear bush.

CAUTION:

If it is necessary to replace the gear bush

and gear hub of the synchronizer, they

shall be replaced with a new complete set.

The spring of synchronizer

Examine there is no sagging, deformation or

breakage on the spring.

5)

3

rd

-4

th

driven gear

a. Examine there is no damage or

wearing on the gear surface of

the skew gear and clutch gear.

b. Examine there is no thickening,

damage or wearing on the

conical surface of synchronizer.

c. Examine there is no damage or

wearing inside the internal

diameter of gear and on the

front/rear end surface of gear.

T11 Service Manual Transmission

107

Section Ⅴ Output Shaft

1. Disassembly

a.

Apply the gear oil when assembling.

b.

Lubricate all interior components.

1. Output shaft

2. Output shaft front bearing

3. Snap ring-output shaft front bearing

4. Sleeve-1

st

gear

5. Needle bearing-1

st

gear

6. 1

st

driven gear assembly

7. Inner ring-1

st

-2

nd

synchronization

ring

8. Steel

ring-1

st

-2

nd

synchronization

ring

9. Outer ring-1

st

-2

nd

synchronization

ring

10. Gear bush-1

st

-2

nd

synchronizer

11. Guide block

12. Spring-1

st

-2

nd

gear and 5

th

-reverse

gear synchronizer

13. Gear bush-1

st

-2

nd

gear

14. Sleeve-2

nd

gear

15. Needle bearing-2

nd

gear

16. 2

nd

driven gear assembly

17. 3

rd

driven gear

18. Snap ring-3

rd

driven gear

19. 4

th

driven gear

20. Gear bush-5

th

gear

21. Needle bearing-reverse gear

22. 5

th

driven gear assembly

23. Synchronization

ring-3

rd

-4

th

gear

and 5

th

-reverse gear

24. Gear hub-5

th

-reverse gear

25. Gear bush-5

th

-reverse gear

26. Reverse driven gear assembly

27. Sleeve-reverse gear

28. Output shaft rear bearing

29. Snap ring-output shaft rear bearing

T11 Service Manual Transmission

108

1) Disassembly of output shaft rear bearing

2) Disassembly of sleeve-reverse gear

Install the special tool on the reverse driven

gear, and then disassemble the sleeve.

3) Disassembly

of

5

th

-reverse

gear

synchronizer hub

Install the special tool on the 4

th

driven gear,

and then disassemble the gear hub-5

th

-reverse

gear.

4) Disassembly of 3

rd

driven gear

Install the special tool on the 2

nd

driven gear,

and then disassemble the 3

rd

driven gear.

5) Disassembly of sleeve-2

nd

gear

Install the special tool on the 1

st

driven gear,

and then disassemble the sleeve-2

nd

gear.

Output shaft rear bearing

Sleeve-
reverse gear

Gear hub-
5

th

-reverse gear

3

rd

driven gear

Sleeve-2

nd

gear

T11 Service Manual Transmission

109

6) Disassembly of sleeve-1

st

gear

7) Disassembly of output shaft front bearing

race

2. Assembly

1) Installation of output shaft front bearing race

2) Installation of snap ring-output shaft front

bearing

Select the snap ring and install it to make the

axial clearance of output shaft front bearing

conform to the standard value.

The Standard Value: 0.01 mm to 0.12 mm

0

3) Installation of sleeve-1

st

gear

Sleeve-1

st

gear

Output shaft front
bearing race

Output shaft
front bearing
race

Output shaft
front bearing
snap ring

Sleeve