Chery Tiggo T11 LHD. Manual — part 89

T11 Service Manual Transmission

98

b. Install the 3

rd

-4

th

gear shifting fork and

its fork stalk and the 5

th

-reverse gear

shifting fork and its stalk.

c. Install all gear shifting fork into the

gear hub, and, at the same time, move

the fork stalks in the direction shown

in the left figure.

3) Installation of the locking pin

4) Installation of the outer race of bearing

5) Installation of the transmission housing

a. Apply the 1mm to 1.2 mm diameter

sealants on the specified position of

transmission housing, shown in left

figure

CAUTION:

The sealant line applied shall be uniform and

continuous, without break or over-paint.

After the completion of the housing installation,

screw up the bolts to the specified torque.

Fork stalk–
5

th

–reverse gear

Fork stalk–
3

rd

-4th gear

Fork stalk

–3

rd

-4

th

gear fork

3

rd

-4

th

gear shifting fork

5

th

–reverse gear

shifting rail

Fork stalk–
5

th

–reverse gear fork

T11 Service Manual Transmission

99

6) Installation of bottom cap–transmission

Apply the 1mm to 1.2 mm diameter sealants

on the specified position of transmission

housing, shown in left figure.

The specified sealants:

CAUTION:

The sealant line applied shall be uniform and

continuous, without break or over-paint.

7) Installation of speedometer

Apply the transmission oil on the O-ring of

speedometer gear.

Transmission oil: 75W-90

8) Installation of the gear shifting arm

assembly

Apply the lubricating oil on the contact surface

of the gear shifting drive slider and the gear

shifting arm assembly.

The specified lubricating oil: Mobilux Ep2

9) Examination of reverse lamp switch

Examine there is no broken circuit between the

terminals.

Status of Switch

Circuit

Pressed

OFF

Released

ON

T11 Service Manual Transmission

100

Section Ⅳ Input Shaft

1. Disassembly

1) Apply the gear oil when assembling.

2) Lubricate all interior components.

1. Input shaft

2. Input shaft front bearing

3. Snap ring

4. Needle bearing-3

rd

gear

5. 3

rd

driving gear assembly

6. Synchronizer ring-3

rd

-4

th

gear

7. Gear hub-3

rd

-4

th

gear

8. Guide block

9. Spring-3

rd

-4

th

gear synchronizer

10. Gear bush-3

rd

-4

th

gear

11. Gear bush-4

th

gear

12. Needle bearing-2

nd

-4

th

gear

13. 4

th

driving gear assembly

14. 5

th

driving gear

15. Thrust ring-5

th

driving gear

16. Clip-5

th

driving gear thrust plate

17. Input shaft rear bearing

18. Snap ring-input shaft rear bearing

19. Seal-input shaft oil-collecting hole

T11 Service Manual Transmission

101

2. Disassembly

1) Disassembly of input shaft rear bearing.

2) Disassembly of 5

th

driving gear.

3) Disassembly of sleeve-4

th

gear

Mount the special tool on the 3

rd

driving gear

to disassemble the sleeve-4

th

gear.

4) Disassembly of input shaft front bearing.