Chery Tiggo T11 LHD. Manual — part 87

T11 Service Manual Transmission

90

Tool

Symbol

Name

Application

MB998812

Installer Cap

Apply this cap together with

the installer and the installer

connector

MB998813

Installer (100)

Apply this installer together

with the installer cap and the

installer connector

MB998814

Installer connector

(200)

Apply this installer together

with the installer cap and the

installer connector

MB998816

Installer connector

(30)

To install the front bearing of

input shaft

MB998817

Installer connector

(34)

To install the rear bearing of

output shaft

MB998818

Installer connector

(38)

To uninstall the bearing of

input shaft, inner race of

bearing, reverse gear, needle

bearing and bush – the bearing

of reverse gear

MB998819

Installer connector

(40)

To install the bush- 5

th

-reverse

gear synchronizer, front/rear

bearing of differential, and

bush – 4

th

gears and bush – 5

th

gears

MB998822

Installer connector

(46)

To install the bush – the 1

st

gears and bush – the 2

nd

gears

and 3

rd

gears

MB998823

Installer connector

(48)

To install the inner race of

differential’s bearings and the

bearing of differential

T11 Service Manual Transmission

91

Tool

Symbol

Name

Application

MB998824

Installer connector

(50)

To install the bush – the 4

th

gears and 5

th

gears

MB998825

Installer connector

(52)

To install the bush – 1

st

-2

nd

gear synchronizer, bush, 3

rd

-4

th

gear synchronizer and bush –

the 1

st

gears

MB998917

Bearing detacher

To install/uninstall gears,

bearings and sleeves

MB999566

Hook

To uninstall the outer race of

front/rear bearing of

differential

T11 Service Manual Transmission

92

Section Ⅱ Technical Data and Precautions

1. Schematic Diagram

1. Idler Assembly

2. Pinion Gear, 4

th

Gear

3. 3

rd

-4

th

Gear Synchronizer

4. Pinion Gear, 3

rd

Gear

5. Transmission Housing

6. Clutch Box

7. Release Bearing Saddle

8. Input Shaft

9. Output Shaft

10. Differential Assembly

11. Driven Gear of 1

st

Gear

12. 1

st

-2

nd

Gear Synchronizer

13. Driven Gear, 2

nd

Gear

14. Driven Gear, 5

th

Gear

15. Synchronizer of 5

th

-Gear and Reserve Gear

16. Gear, Reverse Gear

Schematic Diagram

T11 Service Manual Transmission

93

2. Maintenance Specifications

Item

Allowable

Range

Limit Value

Axial clearance of input shaft front bearing (mm)

-0.01 ~ 0.21

–

Axial clearance of input shaft rear bearing (mm)

-0.01 ~ 0.12

–

Axial clearance of input shaft fifth gear (mm)

-0.01 ~ 0.09

–

Axial clearance of output shaft front bearing (mm)

-0.01 ~ 0.12

–

Axial clearance of output shaft rear bearing (mm)

-0.01 ~ 0.09

–

Axial clearance of output shaft third gear (mm)

-0.01 ~ 0.09

–

Back clearance of differential case planetary gear (mm)

0.025 ~ 0.150

–

Pretension of differential case (mm)

0.05 ~ 0.11

–

Clearance between the gear and the back of Synchro Ring (mm)

–

0.05

3. Sealants and Adhesives

Item

Specified Sealants and

Adhesives

The fitting surface of clutch box–transmission housing

Three Arrow 1216E

The fitting surface of control case–transmission housing

The fitting surface of lower head–transmission housing

4. Disassembly

These parts assembled with sealants are easy to be disassembled without special methods. But, on

some occasions, it is necessary to tap these parts slightly with wooden mallet or similar tools in

order to break the sealants on the junction surface, or to use a flat, smooth and thin sealant scraper

to insert into the junction surface slightly while you shall pay more attention to the junction

surface and not damage it.

5. Cleanness of Sealing Surface

Apply the sealant scraper or steel brush to clean the foreign materials on the sealing surface, and

confirm that the sealing surface is flat and smooth, without oil stains and foreign materials. Do not

forget to remove the old sealants which enter into the transmission through the fitting holes or

screwed holes.

6. Highlights for Applying Sealants

Precautions that shall be paid more attention when assembling parts.

Uniformly apply the sealant in the specified diameter, and fully enclose the surroundings of the

fitting hole. Remove the sealants that are not hardened yet, and install the part on the specified

position. After the completion of the part installation, you shall wait for till the sealants harden

completely (approx. 1 hour required). Do not add the oil to the smeared part or make the engine

wet or start up the engine.