Chery Tiggo T11 LHD. Manual — part 75
(2)If water or grease is found in these parts,
please check whether there is any leakage
in the oil seal of front cover, the oil seal of
camshaft and water pump.
Disassembling of pulley of upper
balance shaft
(1) Apply tool as shown in the illustration to
fix the pulley of balance gear.
(2) Disassemble the pulley of upper balance
shaft.
Disassembling of crankshaft pulley
B
(1)If it is difficult to disassemble due to the
reason of adhering, please apply special tool.
Disassembling of camshaft pulley
screw bolts
(1) Fix the camshaft timing pulley with
special tool.
(2) Disassemble the screw bolts of
camshaft pulley.
2 Check
Timing belt
Check every part of the belt carefully, if there is any
damage as the following, please replace with new
one.
(1) The back rubber is aging and glistening. There
is no crack when fingernail scratches it and
there is no flexibility.
(2) There is crack in the back rubber.
(3) There is crack and stripping in the canvas.
(4) There is crack at the bottom of pulley.
(5) There is crack in the side of pulley.
(6) Abnormal abrasion in the side of pulley. When
the side of belt is as smooth as surface of one
cut by sharp knife, it is normal.
(7) Abnormal abrasion in the part of pulley.
(8) Teeth off.
Automatic tensioner
(1) Check the leakage of automatic tensioner.
Replace with a new one when necessary.
(2) Check if there is any abrasion or damage at
the end of the rod. Replace with a new one
when necessary.
crack
canvas stripping
side crack
pulley bottom crack
belt corner turning round
abnormal abrasion(belt core reveal)
Canvas
abrasion,
rubber reveal
pulley fall
off
plug cock
(3) Measure the stretch of the rod. If it is not
conformed to the standard, replace the
automatic tensioner with a new one.
Standard value: 12mm
(4) Press down the rod with a power of 98
~
196N and measure the rod displacement.
(5) If the rod displacement is 1mm larger than
the value measured in the (3)item, the
automatic tensioner should be replaced.
Standard value: ≤1mm
(6) Fasten the automatic tensioner with vises
which has soft opening.
Caution:
·As there is screw bolt stretching out at
the bottom of automatic tensioner, a
plain pad should be inserted between
the vises and screw bolt to avoid their
direct contact.
(7) Rotate the handle of vises to push the rod of
automatic tensioner in. If it is easy to push in,
please replace the automatic tensioner with
a new one. It should be felt as if there is
some resistance when you push in the rod.
3
Installation Notice
Fasten bolt of camshaft pulley
(1) Fix the camshaft pulley with special tool.
(2) Fasten the bolt of camshaft pulley to the
assigned torque.
Installation of engine bracket base
(1) Before starting fastening, apply sealant to the
bolt part as shown in the illustration.
12mm
98
~196N
rod
displaceme
nt
plug cock
brass
or
aluminum
vise
opening
plain pad
brass or aluminum vise
opening
Installation of bushing in upper
balance shaft
(1)When installing the bushing, place the
side with deburring to the direction of oil seal.
Installation of pulley in upper
balance shaft
(1) Fix pulley in the balance shaft with a tool
as shown in the illustration.
(2) Fasten the bolt to assigned torque.
Installation of timing belt B
(1) Align the marks on the crankshaft pulley
and balance shaft pulley with the marks on
the front cover respectively.
(2) Install timing belt B in the crankshaft pulley
and balance shaft pulley. There should not
be loose in the tensioner side.
(3)
Make sure that the position of tensioner
center and bolt center as shown in the
illustration.
(4)
While putting power on the side of timing
belt tensioner with finger, move tensioner
B according to the arrow. Now fasten the
screw bolt to fix tensioner B.
Caution: When fastening the bolt, do not
keep the axle revolve with the pulley in case
that the belt gets too tight.
timing
mark
(front
cap)
timing
mark
tensiner
"B"
bolt
center
tensioner
pulley
center
bushing
oil
seal
balance
shaft
deburring
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