Chery A15 / 480 LHD model. Manual — part 126

ADJUSTMENT OF 5

TH

FORK

Adjustment:
——Adjust the 5th fork as below:

Turn fork bushing right until the fork bushing
out X=5mm.
Pull off selector shaft and turn left shift to

5th.

Lift 5th coupling housing sleeve slightly by

the fork to eliminate the space between the
driving elements.

——Inspect the space between 5th coupling sleeve

and 5th driving gear. Nominal value a=1mm.
turn 5th fork bushing and adjust the value to
1mm if it is necessary.

Main points:

Move the slip cap and fork slightly to eliminate the
free space when measuring the space a.

——Fasten the 5th shift fork pad using a special

tool to support the gearshift fork. At last put
on the rear housing gasket and rear housing
assembly.

——Lubricate the top of clutch separating rod and

insert. Shift to the gears and check the meshing
conditions.

Special Tool

DISASSEMBLY, RESOLUTION GRAPH AND ASSEMBLY OF THE REAR

HOUSING

Disassembly:
The disassembly of the rear housing can be finish even if the transmission is not
disassembled from the car. The disassembly as below:

1）Drive the car to the platform.
2）Disassemble

clutch

control

cable assembly.

3）Disassemble the engine bracket on the transmission

side.

4）Lift the vehicle by a lifter.
5）Screw off the drain bolt under the differential, discharge all the

transmission oil

6）

Take off the fixing bolt of rear housing and dismantle the rear
housing.

Resolution graph:

1. Clamp—release arm 2. Release arm assembly 3. Clutch release shaft oil seal 4. Rear
housing 5. Fixing bolt 6. Rear housing fixing bolt 7. Clutch release bearing 8. Return
spring 9. Clutch release finger 10. Back cover 11. Fixing clip 12. Drain bolt 13. Flat
spacer 14. Spring washer

Assembly：

The assemble process of rear housing is opposite to it’s disassemble process.

DISASSEMBLY AND ASSEMBLY OF CLUTCH CONTROL ARM, CLUTCH

RELEASE SHAFT OIL SEAL, AND CLUTCH RELEASE BEARING

Disassembly:

——Drive car to the platform.

——Disassemble the clutch control cable

assembly.

——Disassemble engine bracket on the

transmission side.

——Lift the vehicle by lifter.

——Discharge all the transmission oil by screw

off the drain bolt under the differential.

——Get off the back cover by punch, do not hurt

the contact surface. Disassemble the fixing
clip of the separated finger; pull off clutch
release shaft, separated finger and spring.

——Take off clutch release bearing, and punch off

clutch release shaft oil seal assembly. Do not
hurt the contact surface.

Assembly:

Assembly is opposite to the disassembly process,
pay attention to the following items:

——Lubricate the oil seal surface and put it in by a

special tool.

——Assemble clutch separated finger to the

position shows in the picture, and then
assemble release bearing, spring and clip. The
spring position shows in the picture.

——Press the new back cover to its right position

by special tool. If it is assembled on the
vehicle, extra work as below: fill transmission
oil to the specified level.

——Lower the vehicle on the platform and

connect to clutch control cable.