Chery A15 / 480 LHD model. Manual — part 128

DISASSEMBLY AND ASSEMBLY OF INPUT SHAFT NEEDLE BEARING

Disassembly:

——See the picture, dismantle the needle bearing

by special tool.

Assembly:

——See the picture, assemble the input shaft

needle bearing by special tool, and make sure
press it to the right position.

Special Tool

Special Tool

Special Tool

J-33

DISASSEMBLY AND ASSEMBLY OF THE INPUT SHAFT OIL SEAL

Disassembly:

——It need not to break down the transmission

when disassemble the input shaft oil seal.

See the picture, disassemble the input oil seal

according to the arrowhead direction by special
tool

Assembly:

——See the picture, lubricate the lip of the oil seal

and press the oil seal to its right position by
special tool.

Special Tool

Special Tool

RESOLUTION GRAPH OF INPUT SHAFT

1. 5

th

Synchronizer fixing bolt 2.

Fixing bolt shim 3. 5

th

Synchronizer

assembly 4. 5

th

Synchronizer gate

bracket 5. 19 Steel spring 6. 5

th

Hub

sleeve 7. 5

th

Clutch hub 8. 18 Gate

9. Fixing screw of rear bearing plate
10. Input shaft rear bearing 11.
Rear bearing plate 12. 4

th

Driving

gear 13. 4

th

Synchronizer ring 14.

Snap ring 15. 3

rd

-4

th

Synchronizer

assembly 16. 3

rd

-4

th

Hub sleeve

17. 3

rd

-4

th

Clutch hub 20. Input

shaft 21. Clutch housing 22.
Needle bearing 23. Oil seal of
clutch tappet 24. Bushing of clutch
tappet 25. 3

rd

Driving gear 26. 3

rd

Synchronizer

27.

Transmission

housing 28. Adjustment shim (may
not use) 29. 5

th

Driving gear plate

30. 5

th

Driving gear 31. 5

th

Synchronizer ring

Resolution Of Input Shaft

RESOLUTION GRAPH OF OUTPUT SHAFT

1. Rear housing 2. 5

th

Driven gear snap ring 3. 5

th

Driven gear 4. Transmission housing

5. Needle bearing 6. 4

th

Driven gear snap ring 7. 4

th

Driven gear 8. 3

rd

Driven gear

snap ring 9.3

rd

Driven gear 10. 2

nd

Driven gear 11. 2

nd

Driven gear and bushing 12. 2

nd

Synchronizer ring 13. 1

st

-2

nd

Synchronizer assembly 14. Steel spring 15. 1

st

-2

nd

Gear

sleeve 16. 1

st

-2

nd

Hub 17. Gate 18. 1

st

Synchronizer ring 19. 1

st

Driven gear 20. 1

st

Needle bearing snap ring 21. Adjustment shim 22. Front bearing external ring 23.
Clutch housing 24. Output shaft front bearing 25. Output shaft 26. Output shaft
intermediate shaft 27. Intermediate bearing pedestal 28. Bearing fixing bolt Output
shaft break down