Chery A15. Manual — part 283

Section Two: Assembly and Disassembly of Gearbox

Unfix the gearbox from the clutch body if the internal components of A15 gearbox need
maintenance.
Caution: the gearbox output shaft can only be repaired as a whole but shall not be
disassembled, or the gearbox will be damaged.
I. Disassembling and checking the gearbox
(1) Place the gearbox onto the bracket.
(2) Unfix the clutch release lever and bearing. Move the release bearing forward to
dismantle it and hold the release lever with both hands to dismantle it from the clutch.
Caution: do not dismantle with a screwdriver or a pry bar as it will possibly damage
the release lever.
(3) Toss and dismantle the release lever.
(4) Screw off the bolts in the clutch body (Figure 18).



1-Bolts in the clutch body




Figure

18

Bolts

in

the

Clutch

Body

(5) Insert two screw drivers into where there is a positioning pin in the clutch joint
(Figure 19) and split the clutch body from the middle (Figure 20)







1-Half part of the clutch body
2-Half part of the gearbox


Figure

19

Spliting

the

Gearbox

1-Screw driver
2-Split clutch body
3-Positioning pin




Figure

20

Spliting

Clutch

Body

(6) Unfix the clutch body’s upper cover from the gearbox (Figure 21).



1-Clutch body
2-Differential
3-Gearbox body



Figure

21

Unfixing

the

Clutch

Body

(7) Unfix the output shaft roller bearing from the output shaft.
(8) Unfix the differential assembly (Figure 22)


1-Input shaft
2-Output shaft
3-Differential assembly
4-Body

Figure 22 Unfixing the Differential
Assembly

(9) Screw off the reverse idle wheel shaft bolts (Figure 23)

1-Body
2-Reverse idle wheel shaft
3- Reverse idle wheel shaft bolts




Figure

23

Reverse

Idle

Wheel

Shaft

(10) Dismantle the reverse idle wheel shaft (Figure 24)
(11) Dismantle the reverse idle wheel and gasket (Figure 25).




1-Reverse idle wheel shaft
2-Gasket




Figure

24

Reverse

Idle

Wheel

Shaft

1-Gasket
2-Reverse Idle Wheel

Figure 25 Reverse Idle Wheel and
Gasket

(12) Screw off the two set screws of the reverse shifting fork bracket (Figure 26) and
dismantle the reverse shifting fork bracket and reverse cam assembly (Figure 27).

1-Screws (two)
2-Reverse shifting fork bracket

Figure 26 Set Screws of Reverse
Shifting fork bracket

1-Reverse shifting fork bracket
2-Reverse cam bracket
3-Gear position lockup assembly

Figure 27 Unfixing the reverse
shifting fork bracket

(13) Dismantle the gear lever stop plate with a pair of pliers (Figure 28).
(14) Pull out the gear lever shaft pin from the gear position lockup assembly trough and
turn the gear lever to take it out (Figure 29).





1-Gear position lockup assembly
2-Gear lever stop plate (plastic)
3-Loop pliers

Figure 28 Dismantling the Gear
Lever Stop Plate