Chery A15. Manual — part 56

DISASSEMBLY AND ASSEMBLY OF THE TRANSMISSION

Disassembly：

——Raise up the transmission, take off the drain

plug on the transmission differential side, and
at the same time take off the drain plug on the
rear cover( see the arrowhead pointed stud).
Discharge all the oil.

——Pull off the clutch separating tappet.

—— Take off the connecting bolt between rear

housing and transmission housing and
disassemble the rear housing assembly. Take
off the clutch release bearing and rear
housing gasket.

—— Take off the black gearshift shaft dustproof

cover (A),take off gearshift positioning sear
assembly (1) and reverse lamp switch (2).

J-15

——Disassemble the gearshift shaft bolt by special

tools and take off compression spring and
gearshift shaft assembly.

——Disassemble the reverse gear lockup screw

(see as the arrowhead pointed).

— — Disassemble left and right output flange

cover.

——Take out the internal snap ring and dish ring,

and disassemble the output flange.

Special Tool

J-16

——Shift to 5th and reverse gear.

——Glide the synchronizer downward according

to arrowhead 1 direction and shift to 5th.

——Move the first fork downward according to

the arrowhead 2 direction and shift to reverse
gear.

——Take off fixing bolt and washer of the 5th

synchronizer by a special tool.

——Prize up the 5th fork pad and turn left the 5th

fork bushing, take off the 5th fork assembly.

— — Disassemble 5th driving gear and its

synchronizer assembly.（by special tools）

Special Tool

Special Tool

Special Tool

J-17

——Take off 5th driven gear snap ring and 5th

driven gear.

——Take off the bearing shift slice clamping bolt

behind of input shaft by a special tool.

——Disassemble the fixing bolt of transmission

front and rear housing, take off the
transmission housing and front/rear housing
gasket.

Special Tool

J-18