Range Rover Body Repair Manual — part 19
CHASSIS AND BODY
1
REPAIR
BONNET
Service repair no - 76.16.01
Remove
1. Open bonnet.
2. Mark hinge outlines on bonnet.
3. Remove 2 hinge bolts from each side.
4. Disconnect washer tube at T piece on bonnet,
release tube from clip.
5. With assistance, release bonnet support struts at
lower ends.
6. With assistance, remove 2 remaining hinge bolts
and remove bonnet.
Refit
7. With assistance, fit bonnet. Fit, but do not tighten
bolts.
8. With assistance, connect bonnet support struts.
9. Connect washer tube, secure to clip.
10. Close bonnet, check alignment.
11. Open bonnet, tighten hinge bolts.
12. Close bonnet.
76
CHASSIS AND BODY
NEW RANGE ROVER
2
REPAIR
BONNET LOCK PIN
Service repair no - 76.16.24
Remove
1. Remove bolts securing lock pin to bonnet.
2. Remove pin.
Refit
3. Position lock pin to bonnet.
4. Fit bolts but do not tighten.
5. Close and open bonnet to align pin.
6. Secure pin with bolts.
7. Lubricate pin.
BONNET LOCK - LEFT HAND
Service repair no - 76.16.21
Remove
1. Remove bolts securing bonnet lock.
2. Release outer and inner cables from lock.
3. Remove lock.
Refit
4. Reverse removal procedure.
CHASSIS AND BODY
3
REPAIR
BONNET LOCK - RIGHT HAND
Service repair no - 76.16.25
Remove
1. Release 3 turnbuckles securing battery cover.
Remove cover
2. Remove 2 bolts securing bonnet lock to platform.
3. Manoeuvre lock and disconnect alarm switch
multiplug.
4. Release inner and outer cables from lock.
5. Remove lock.
Refit
6. Reverse removal procedure.
76
CHASSIS AND BODY
NEW RANGE ROVER
4
REPAIR
BONNET SAFETY CATCH
Service repair no - 76.16.34
Remove
1. Remove bolts securing safety catch to bonnet.
2. Remove safety catch.
Refit
3. Position catch to bonnet.
4. Fit bolts, do not tighten.
5. Close and open bonnet to align catch.
6. Secure catch with bolts.
BONNET STRUT
Service repair no - 76.16.14
Remove
1. Support bonnet in open position.
2. Release clip securing strut lower ball joint.
3. Remove screws securing strut bracket to bonnet.
4. Remove strut and bracket.
5. Remove strut from bracket.
Refit
6. Fit strut to bonnet bracket, fit to bonnet.
7. Secure strut to lower ball joint.
8. Fit bracket screws. Remove support, close
bonnet.
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