Range Rover Body Repair Manual — part 18
SUPPLEMENTARY RESTRAINT SYSTEM
7
REPAIR
30. Disconnect drivers air bag module connector.
Release connector and harness from clips.
31. Release 13 clips securing SRS harness to fascia
frame.
NOTE: Due to restricted access, two outer
clips ’A’ securing harness above heater
unit may have to be cut. Ensure that
location holes are clear. Collect loose ends of
clips.
32. Release 3 clips securing fascia harness trunking
to passenger side fascia frame.
33. Remove nut securing lower end of each blower
assembly to fascia frame.
34. Route crash sensor ends of harness into
passenger air bag module space.
35. Feed SRS ECU connector into passenger air
bag module space.
36. Remove harness.
Refit
37. Position harness in passenger air bag module
space. Feed SRS ECU connector between
heater and fascia frame.
38. Route harness along transmission tunnel.
Secure harness clips.
39. Connect multiplug to ECU.
40. Fit sound deadener pad to transmission tunnel.
41. Route crash sensor ends of harness correctly
around fascia frame and behind blower
assemblies.
42. Secure harness clips to fascia frame.
43. Position fascia harness trunking. Secure with
clips.
44. Secure blower assemblies to fascia frame with
nuts.
45. Connect drivers air bag module, secure
multiplug and harness to trunking.
46. Connect SRS multiplug to instrument pack.
75
SUPPLEMENTARY RESTRAINT SYSTEM
NEW RANGE ROVER
8
REPAIR
47. Route SRS crash sensor harnesses through
bulkhead into wheel arches, locate harness
grommets.
48. Secure harness clips beneath wheel arches.
49. Route harnesses through valances into engine
bay. Locate harness grommets.
50. Raise battery tray and air cleaner for access.
Route crash sensor harnesses. Secure harness
clips.
51. Connect multiplugs to crash sensors.
52. Secure battery tray and air cleaner with bolts.
53. Connect SRS harness multiplug to main
harness. Secure multiplug to bracket.
54. Fit air cleaner baffle beneath LH wheel arch.
Secure with trim studs.
55. Fit wheel arch liners.
See CHASSIS AND
BODY, Repair.
56. Position drivers side lower closing panel.
Connect footwell lamp multiplug.
57. Align closing panel. Secure with scrivet
fasteners.
58. Position ’A’ post lower trim panels. Engage
sprag clips. Secure with screws.
59. Re-fit door aperture seals.
60. LHD automatic vehicles only: Position foot
rest. Secure with bolts.
61. Position heater controls. Connect multiplugs.
Secure to fascia with screws.
62. Position fascia switch pack. Connect multiplugs.
Secure to fascia with screws.
63. Fit instrument pack binnacle.
See
INSTRUMENTS, Repair.
64. Fit radio.
See ELECTRICAL, Repair.
65. Fit passenger air bag module.
See this section.
66. Fit centre console.
See CHASSIS AND BODY,
Repair.
67. Fit battery.
See ELECTRICAL, Repair.
68. Remove safety stands. Lower vehicle.
SRS CRASH SENSOR
Service repair no - 76.73.70
Remove
WARNING: Always disconnect negative
lead from battery first. Disconnection of
positive lead with negative lead connected
risks short circuit and severe sparking through
accidental grounding of spanner. Personal injury
could result.
1. Disconnect both battery terminals.
2. Disconnect sensor multiplug.
3. Remove 2 bolts securing sensor to valance.
Remove sensor.
Refit
4. Reverse removal procedure.
SUPPLEMENTARY RESTRAINT SYSTEM
9
REPAIR
AIRBAG MODULE - DRIVER SIDE
Service repair no - 76.73.71
Remove
1. Disconnect both battery terminals, negative lead
first.
2. Remove steering column nacelle.
See
STEERING, Repair.
3. Disconnect Supplementary Restraint System
(SRS) ’shorting link’.
4. Unscrew 4 bolts (TX 30 Torx bit) securing
module to steering wheel.
NOTE: Fixings remain captive in steering
wheel.
NOTE: Rotate steering wheel for access to
all fixings.
5. Release module from steering wheel, disconnect
multiplug.
6. Remove module.
CAUTION: Store the airbag module
correctly.
See Description and operation.
Refit
NOTE: If a new airbag module is being
fitted, the serial numbers must be
recorded.
7. Position module and connect multiplug.
8. Tighten bolts to
9 Nm. (7 lbf.ft)
9. Connect SRS ’shorting link’and secure
connector to location.
10. Fit steering column nacelle.
See STEERING,
Repair.
11. Connect battery terminals, positive before
negative. Fit and secure battery cover.
12. Check SRS using TestBook .
CHASSIS AND BODY
1
ADJUSTMENT
FRONT DOOR
Service repair no - 76.28.07
NOTE: Adjustment should not be
necessary unless door or hinges have
been renewed.
Alignment of door to aperture.
1. Gain access to ’A’ post hinge bolts by removing
relevant wheel arch liner.
See Repair.
2. Slacken 2 bolts securing striker to ’B/C’ post.
3. Slacken 6 bolts securing door hinges to ’A’ post.
4. With assistance, adjust door position in aperture.
Tighten hinge bolts to
30 Nm. (22 lbf.ft)
Profile adjustment, door skin/frame to adjacent
body panels.
5. Slacken 4 bolts securing hinges to door.
6. With assistance adjust inboard/outboard position
of door. Tighten hinge bolts to
30 Nm. (22 lbf.ft)
CAUTION: Ensure that leading edge of
door is flush with adjacent panels or wind
noise will result.
7. When alignment of door is correct, adjust height
and inboard/outboard position of striker. Tighten
striker bolts. Check for correct door latching.
8. Slacken bolts and readjust striker position as
necessary. Tighten striker bolts to
22 Nm. (16
lbf.ft)
9. Fit wheel arch liner.
See Repair.
REAR DOOR
Service repair no - 76.28.08
NOTE: Adjustment should not be
necessary unless door or hinges have
been renewed.
1. Open door and slacken 2 bolts securing striker
to ’D’ post.
2. Open front door and slacken 6 bolts securing
rear door hinges to ’B/C’ post.
3. With assistance, adjust door position in aperture
and tighten hinge bolts to
25 Nm. (18 lbf.ft)
4. To adjust profile of door skin and frame relative
to adjacent body panels, slacken 4 bolts
securing hingess to door.
5. With assistance adjust inboard/outboard position
of door. Tighten hinge bolts to
25 Nm. (18 lbf.ft)
CAUTION: Ensure that leading edge of
door is flush with adjacent panels or wind
noise will result.
6. When alignment of door is correct, adjust height
and inboard/outboard position of striker. Tighten
striker bolts and check for correct door latching.
7. Slacken bolts and readjust striker position as
necessary. Tighten striker bolts to
22 Nm. (16
lbf.ft)
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