Range Rover Body Repair Manual — part 21
CHASSIS AND BODY
9
REPAIR
GEARBOX ACOUSTIC COVER - RH
Service repair no - 76.11.14
Remove
1. Raise front of vehicle.
WARNING: Support on safety stands.
2. Remove gearbox lower acoustic cover.
See this
section.
3. Remove bolt securing RH acoustic cover to
crossmember.
4. Remove bolt securing RH acoustic cover to
chassis member.
5. Remove gearbox RH acoustic cover.
Refit
6. Fit acoustic cover to chassis and secure with
bolts.
7. Fit gearbox lower acoustic cover.
See this
section.
GEARBOX ACOUSTIC COVER - LH
Service repair no - 76.11.15
Remove
1. Raise front of vehicle.
WARNING: Support on safety stands.
2. Remove gearbox lower acoustic cover.
See this
section.
3. Remove bolt securing LH acoustic cover to
crossmember.
4. Remove bolt securing LH acoustic cover to
chassis member.
5. Remove gearbox LH acoustic cover.
Refit
6. Fit acoustic cover to chassis and secure with
bolts.
7. Fit gearbox lower acoustic cover.
See this
section.
76
CHASSIS AND BODY
NEW RANGE ROVER
10
REPAIR
FRONT BUMPER VALANCE
Service repair no - 76.22.72
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove battery cover for access to RH fog
lamp.
3. Disconnect fog lamp multiplugs and breather
hoses.
4. Release 2 clips securing bumper ends to
mounting brackets.
CAUTION: Loosen bolts securing bumper
end mounting brackets to chassis frame to
avoid damage to sealing rubber during
bumper remove and refit.
CHASSIS AND BODY
11
REPAIR
5. Remove 2 bumper bolt access plugs from
bumper valance. Remove bolts.
6. With assistance remove bumper assembly.
Do
not carry out further dismantling if
component is removed for access only.
7. Remove 8 studs and 6 clips securing extensions
spoiler. Remove extension.
8. Remove 8 screws securing fog lamps. Remove
lamps.
9. Remove 8 bolts securing bumper end brackets
to bumper. Remove brackets.
WARNING: If front bumper is damaged due
to impact, the impact cans must be
inspected. There must be no visible
deformation. The overall length must be 188.25
mm æ 0.5 mm. Replace the impact cans if
necessary.
Refit
10. Fit end brackets and secure with bolts. Fit fog
lamps and secure with screws.
11. Fit extension and secure with clips and studs.
12. With assistance fit bumper assembly, tighten
bolts to
70Nm. (52 lbf.ft)
13. Fit bolt access plugs.
14. Align end brackets, tighten bolts and secure
bumper end clips.
15. Connect fog lamp multiplugs and breather
hoses, fit battery cover.
16. Remove safety stands. Lower vehicle.
76
CHASSIS AND BODY
NEW RANGE ROVER
12
REPAIR
EXTENSION SPOILER FRONT BUMPER
Service repair no - 76.22.78
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove 8 studs and 6 clips securing spoiler to
front bumper.
3. Remove spoiler halves.
Refit
4. Fit spoiler halves to bumper. Secure with clips
and studs.
5. Remove safety stands. Lower vehicle.
REAR BUMPER VALANCE
Service repair no - 76.22.74
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove rear road wheels.
3. Remove 3 screws securing each mud flap.
Remove mud flaps.
4. Remove 2 screws securing each wheel arch
liner extension panel to rear bumper/chassis.
5. Remove 2 wheel arch liner extension panels.
6. Release 2 clips securing bumper ends to
mounting brackets.
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