Range Rover Body Repair Manual — part 28
CHASSIS AND BODY
37
REPAIR
REAR DOOR ASSEMBLY
Service repair no - 76.28.02/99
Remove
1. Release door harness protective sleeve from
’B/C’ post.
2. Disconnect door harness multiplugs.
3. Remove check strap retaining pin.
CAUTION: Apply protective tape to ’B/C’
post before drifting out pin.
4. Remove hinge pin retaining clips.
5. With assistance, remove door assembly.
Refit
6. With assistance fit door to hinges.
7. Fit hinge retaining clips.
8. Align check strap and fit retaining pin.
9. Remove protective tape.
10. Connect harness multiplugs, secure protective
sleeve to ’B/C’ post.
11. If necessary adjust door.
See Adjustment.
GLASS - REAR DOOR
Service repair no - 76.31.02
Remove
1. Remove outer waist seal.
See this section.
2. Remove door trim casing.
See this section.
3. Remove speaker and plastic sheet.
See this
section.
4. Remove window motor and control panel
assembly.
See ELECTRICAL, Repair.
5. Remove glass rear channel.
See this section.
6. Remove wedges or tape from glass.
7. Release glass from channel. Raise to remove
glass from door.
Refit
8. Fit glass to door and align to frame.
9. Wedge or use tape to hold glass in door.
10. Fit glass rear channel.
See this section.
11. Fit window motor and control panel.
See
ELECTRICAL, Repair.
12. Fit speaker and plastic sheet.
See this section.
13. Fit trim casing.
See this section.
14. Fit outer waist seal.
See this section.
76
CHASSIS AND BODY
NEW RANGE ROVER
38
REPAIR
PLASTIC SHEET - REAR DOOR
Service repair no - 76.34.28
Remove
1. Remove rear door trim casing.
See this
section.
2. Remove speaker.
See ELECTRICAL, Repair.
3. Remove 2 screws securing amplifier to door.
4. Remove plastic sheet.
Refit
5. Reverse removal procedure.
OUTSIDE HANDLE - REAR DOOR
Service repair no - 76.58.02
Remove
1. Remove rear door trim casing.
See this
section.
2. Remove bolt securing handle.
3. Remove outside handle.
NOTE: Operate and pull handle outward,
pivotting at forward mounting point.
4. Remove gasket.
5. Remove locking plates.
6. Remove screw securing mounting plate, remove
plate.
CHASSIS AND BODY
39
REPAIR
Refit
7. Clean handle face on door.
8. Fit handle mounting plate, tighten screw.
9. Fit locking plates.
10. Fit gasket to handle, position handle, secure with
screw.
11. Refit door trim casing.
See this section.
LATCH - REAR DOOR
Service repair no - 76.37.13/70
Remove
1. Remove window lift motor/control unit assembly.
See ELECTRICAL, Repair.
2. Release door lock remote control cable from clip
on window lift panel.
3. Remove 2 studs securing latch to window lift
panel.
4. Disconnect outer cable from abutment bracket.
5. Release remote cable from latch.
6. Release sill button link rod from latch. Remove
latch.
Refit
7. Lubricate new latch.
8. Fit latch to sill button link rod.
9. Fit remote control cable to latch.
10. Fit latch to window lift panel, secure with 2
retaining studs.
11. Refit window lift motor/control unit assembly.
See ELECTRICAL, Repair.
76
CHASSIS AND BODY
NEW RANGE ROVER
40
REPAIR
FIXED QUARTER LIGHT - REAR DOOR
Service repair no - 76.31.31
Remove
1. Remove outer waist seal.
See this section.
2. Remove door trim casing.
See this section.
3. From inside release seal from frame. Remove
seal and glass assembly outwards.
4. Remove seal from glass.
Refit
5. Clean glass, seal and frame.
6. Fit seal to glass. Fit assembly to door frame. If
necessary use a draw string to locate rubber.
NOTE: The opening light seal fits over the
fixed glass seal.
7. Fit door trim casing.
See this section.
8. Fit outer waist seal.
See this section.
REMOTE CONTROL - REAR DOOR
Service repair no - 76.37.32
Remove
1. Remove rear door trim casing.
See this
section.
2. Release plastic sheet to clear remote.
3. Remove foam pad from under window lift switch
multiplug.
4. Disconnect switch multiplug.
5. Release inner cable from remote lever.
6. Remove 2 screws securing remote to window lift
control panel.
7. Release remote outer cable from remote
housing.
8. Remove remote control.
Refit
9. Reverse removal procedure.
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