Discovery (1995+): Body Repair Manual — part 23
76
CHASSIS AND BODY
30
REPAIR
8. Release the Torx bolt to allow removal of the
seat belt stalk assembly.
Refit
9. Reverse removal procedure.
NOTE: Ensure the seat belt is not twisted.
10. Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft) .
REAR OUTER SEATS BELT
Service repair no - 76.73.18
Remove
1. Remove the rear fold down seat (if applicable).
See this section.
2. Remove the speaker by releasing the screws
and disconnecting the Lucars. Withdraw the rear
quarter trim panel.
3. Remove the rear bodyside lower trim panel.
See
this section.
4. Remove the bolts securing the brackets to the
wheel arch and upper bodyside.
5. Remove the bolt securing the inertia reel to the
bodyside and withdraw the seat belt.
6. Remove the seat belt buckle strap from the floor
mounted bracket.
See this section.
Refit
7. Reverse removal procedure.
8. Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft) .
CHASSIS AND BODY
31
REPAIR
REAR CENTRE SEAT BELT
Service repair no - 76.73.20
Remove
1. Pull both halves of the seat belt through to the
rear of the seat.
2. Pull back the load space carpet to reveal the
Torx bolt heads.
3. Remove the Torx bolt and plain washer securing
the belt bracket to load space floor.
4. Remove belt complete with bracket.
5. Repeat steps 2 to 4 for other half of belt.
Refit
6. Reverse removal procedure.
7. Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft) .
REAR FOLD DOWN SEAT BELTS
Service repair no - 76. 73.28
Remove
1. Remove the fold down seat or pocket side panel,
whichever is applicable.
See this section.
2. Remove speaker by releasing screws and
disconnecting Lucars. Withdraw rear quarter trim
panel.
3. Remove the rear bodyside lower trim panel.
See
this section.
4. Remove the bolts securing the seat belt halves
to the body side.
Refit
5. Reverse removal procedure.
6. Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft) .
76
CHASSIS AND BODY
32
REPAIR
REAR GRAB HANDLE
Service repair no - 76.58.35
Remove
1. Remove speaker and rear quarter trim panel.
2. Detach the foam strip.
3. Remove the four securing bolts and detach the
handle.
Refit
4. Reverse removal procedure.
CHASSIS AND BODY
33
REPAIR
WINGS [FENDERS]
Service repair no - 76.10.24
Remove
1. Disconnect battery negative lead.
2. Remove the headlamp surround.
3. Remove the front bumper assembly.
4. Remove the indicator repeater light.
5. Remove the four screws securing the wing
[fender] at the ’A’ post.
6. Remove the bolts securing the bottom of the
wing [fender] at the bumper retaining bracket
and at the sill finisher.
7. If removing the RH wing [fender] loosen the
radio aerial securing nut.
8. Remove the seven bolts from the drain channel
in the top of the wing [fender].
9. Break the sealed joints at the valance and ’A’
post; then complete the removal of the wing
[fender]. If removing a RH wing withdraw the
wing [fender] sufficiently to allow removal of the
aerial before completing the removal.
Cleaning/painting
10. Thoroughly clean all traces of existing sealant
from the sealing faces of the valance and ’A’
post.
11. Paint the cleaned surfaces with etch primer.
12. If the existing wing [fender] is to be refitted
repeat the cleaning and painting procedure on
the wing [fender] sealing surfaces.
Refit
13. Apply 3M 8572 Bolted Panel Sealer to the joint
faces on the valance and ’A’ post and to the
bracket face.
14. Refit the wing [fender], on RH wings [fenders] fit
the radio aerial, and secure with the bolts and
screws ensuring that the wing [fender] correctly
aligns with the bonnet [hood].
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