Discovery (1995+): Body Repair Manual — part 24
76
CHASSIS AND BODY
34
REPAIR
SILL FINISHER
Service repair no - 76.76.05
Remove
1. Remove the nut, bolt and washer securing the
front of the sill finisher to the wing [fender]
support bracket.
2. Remove the screw securing the bracket at the
rear end of the finisher to the sill.
3. Using a suitable punch, remove the inserts from
the seven plastic retainers and withdraw the
finisher from the sill.
Refit
4. Reverse removal procedure. Using new plastic
retainers.
BONNET [HOOD]
Service repair no - 76.16.01
Remove
1. Open the bonnet [hood] and support with the
stay.
2. Mark the position of the hinges to the bonnet
[hood].
3. With the assistance of a second operator,
remove the hinge to bonnet [hood] securing
screws, remove the support stay and lift bonnet
[hood] from the vehicle. Note the quantity of
shims fitted between the hinge and bonnet
[hood].
Refit
4. Reverse removal procedure. Ensuring that it
aligns with the wings [fenders], cowl panel and
front grille before fully tightening the securing
bolts.
CHASSIS AND BODY
35
REPAIR
AIR INTAKE PLENUM COWL
Service repair no - 76.11.08
Remove
1. Remove the windscreen wiper arms.
2. Remove the securing nuts and the steel and
rubber washers from the wiper spindles.
3. Open the vehicle bonnet [hood].
4. Remove the rubber seal from the cowl flange.
5. Release the screen washer tubes from the
washer jets on the cowl.
6. Remove the centre bolt securing the cowl centre
section.
7. Remove the retainers securing the centre
section to the outer section.
8. Detach the centre section from the bulkhead.
9. Remove the nuts and bolts and detach the outer
sections of the cowl.
Refit
10. Reverse removal procedure.
76
CHASSIS AND BODY
36
REPAIR
SUNROOF ELECTRIC/MANUAL
Introduction
Twin sunroofs are fitted to the vehicle, the open/close
sequence for both electric and manual versions
sharing the same operation:-
A Closed position,
B Tilt position,
C Fully open position. When fully open the sunroof
slides back in a tilt position over the vehicle roof.
The electric front and rear sunroofs, operated by roof
mounted switches are controlled by an electronic
control unit. A roof mounted isolation switch is also
fitted to cut off power to the rear sunroof.
On manual sunroofs a pull down handle is used,
incorporating a depress button that locks the handle
after each sequence.
Twin sun blinds are installed in the clamping frame of
the sunroof and can be drawn forwards
independently.
CHASSIS AND BODY
37
REPAIR
SUNROOF GLASS FRONT AND REAR
Service repair no - 76.82.64
Remove
1. Open sunroof to tilt position.
2. Using a right angled screwdriver remove four
retaining screws and detach sunroof glass from
upper frame. Retain capnuts and washers.
Refit
3. Locate sunroof glass in upper frame complete
with capnuts and loosely fit retaining screws.
4. Close sunroof and move glass centrally in upper
frame.
5. Open to tilt position and tighten retaining screws.
CAUTION: Ensure washers under capnuts
do not twist or spread out when tightening
retaining screws.
Sunroof components
1. Glass panel
2. Capnut and washer
3. Screw
4. Upper frame assembly
5. Clamping frame assembly
6. Screw
7. Edging trim
8. Drain tube
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