Discovery 2. Manual — part 651

EXTERIOR FITTINGS

REPAIRS

76-2-3

6. Remove bolt securing front wing lower support

bracket to the body.

7. Remove nut securing sill finisher to the front

wing lower support bracket.

8. Remove 3 bolts securing front wing rear edge

to the body and collect the bracket.

9. Remove bonnet sealing rubber from the front

wing flange.

10. Remove bolt securing front wing to the front

support bracket.

11. Remove 5 bolts securing front wing to the body

and remove the front wing.

NOTE: Do not carry out further dismantling if
component is removed for access only.

12. Remove nut securing lower support bracket to

the front wing and remove the bracket.

13. Remove the front wing wheel arch finisher.

Refit

1. Clean front wing body mounting brackets.
2. Fit and secure the front wheel arch finisher to

the front wing.

3. Position lower support bracket to the front wing,

fit nut and tighten to 8 Nm (6 lbf.ft).

4. Position front wing to body, fit bracket and bolts

but do not tighten at this stage.

5. Check and adjust alignment of the front wing to

the bonnet and door.

6. Tighten the front wing retaining bolts to 8 Nm (6

lbf.ft).

7. Fit bonnet sealing rubber to the front wing

flange.

8. Fit bolt securing lower support bracket to the

body and tighten to 8 Nm (6 lbf.ft).

9. Fit nut securing sill finisher to the front wing

lower support bracket and tighten to 8 Nm (6
lbf.ft).

10. Fit bolt securing front wing to the front support

bracket and tighten to 8 Nm (6 lbf.ft).

11. Fit side repeater lamp to the front wing and

connect the multiplug.

EXTERIOR FITTINGS

76-2-4

REPAIRS

12. Fit front wheel arch liner extension panel to the

front bumper and secure with screws.

13. Fit and tighten screw securing front wheel arch

liner extension panel to the inner wing.

14. Fit the front wheel arch liner.

+

EXTERIOR FITTINGS, REPAIRS,

Liner - wheel arch - front.

15. Fit the headlamp assembly.

+

LIGHTING, REPAIRS, Headlamp -

from 03MY.

Rear folding step

$% 76.10.41

Remove

1. Remove 2 bolts securing step and damper

assembly to chassis.

2. Remove step and damper assembly.
3. Remove 2 patch lock nuts securing damper to

step and discard nuts.

4. Remove damper from step.

Refit

1. Fit damper to step and secure with new patch

lock nuts. Tighten nuts to 17 Nm (13 lbf.ft).

2. Position step and damper assembly to chassis

and secure with bolts. Tighten bolts to 45 Nm
(33 lbf.ft).

EXTERIOR FITTINGS

REPAIRS

76-2-5

Liner - wheel arch - front

$% 76.10.48

Remove

1. Remove 3 screws securing wheel arch liner to

wing.

2. Remove 2 screws securing wheel arch liner to

wheel arch liner extension.

3. Remove centres of 6 trim clips securing wheel

arch liner to body.

4. Remove outers of trim clips.
5. Remove wheel arch liner.

Refit

1. Position wheel arch liner to body.
2. Fit trim clip outers to liner.
3. Fit centres to trim clips.
4. Fit and tighten screws securing wheel arch liner

to wing and wheel arch liner extension.

Liner - wheel arch - rear

$% 76.10.49

Remove

1. Remove 2 trim clips securing rear mud flap to

bumper side section.

2. Remove 2 screws securing bumper side

section to body.

3. Remove bumper side section.

EXTERIOR FITTINGS

76-2-6

REPAIRS

4. Drill out 2 rivets securing mud flap to wheel

arch liner.

5. Remove mud flap.
6. Drill out rivet securing wheel arch liner to

support bracket.

7. Drill out 3 rivets securing wheel arch liner to

body.

8. Remove wheel arch liner.

Refit

1. Position wheel arch liner to vehicle and secure

to body with rivets.

2. Fit rivet securing wheel arch liner to support

bracket.

3. Fit mud flap to wheel arch liner and secure with

rivets.

4. Fit rear bumper side section to body and

secure with screws.

5. Fit trim clips securing mud flaps to side section.

Panel - underbelly

$% 76.10.50

Remove

1. Raise front of vehicle, support underbody and

lower front axle

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.

2. Remove nut securing drag link to drop arm.
3. Using tool LRT-57-036 break taper joint and

release drag link from drop arm.

4. Remove nut and bolt securing steering damper

to chassis and remove damper.

5. Remove 7 screws securing underbelly panel.
6. Remove underbelly panel.
7. Remove 7 studs securing sound deadening to

underbelly panel.

8. Remove sound deadening.

Refit

1. Position sound deadening to underbelly panel

and secure with studs.

2. Fit underbelly panel and secure with screws.
3. Position steering damper, fit nut and bolt and

tighten to 125 Nm (92 lbf.ft)

4. Fit drag link to drop arm and tighten nut to 80

Nm (59 lbf.ft).

5. Lower front of vehicle.