Discovery 2. Manual — part 652

EXTERIOR FITTINGS

REPAIRS

76-2-7

Mirror - exterior - electric

$% 76.10.57

Remove

1. Release cheater panel from front door.
2. Remove anti-rattle foam pad from front door.
3. Release mirror multiplug from mounting plate.
4. Disconnect multiplug from mirror.
5. Remove 3 bolts securing mirror to door.
6. Remove mirror and collect mounting plate.

Refit

1. Fit mirror and mounting plate to door.
2. Fit bolts securing mirror to door and tighten to

4 Nm (3 lbf.ft).

3. Connect multiplug to mirror.
4. Secure multiplug to mounting plate.
5. Fit anti-rattle foam pad to front door.
6. Secure cheater panel to front door.

Roof bars

$% 76.11.31

Remove

1. Remove headlining.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Headlining.

2. Models with rear A/C: Drill out 4 rivets

securing rear centre duct to roof.

3. Models with rear A/C: Release and remove

rear centre duct.

4. Models with rear A/C: Drill out 2 rivets

securing each upper side duct to roof.

5. Models with rear A/C: Remove upper side

ducts.

EXTERIOR FITTINGS

76-2-8

REPAIRS

6. Remove 2 nuts securing each roof bar to roof.
7. Remove roof bars and collect foam pads from

each end.

Refit

1. Fit roof bars to roof, ensuring foam pads are

correctly located.

2. Fit nuts securing roof bars to roof and tighten

to 32 Nm (24 lbf.ft).

3. Models with rear A/C: Fit upper side ducts and

secure with rivets.

4. Models with rear A/C: Fit rear centre duct and

secure with rivets.

5. Fit headlining.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Headlining.

Bonnet

$% 76.16.01.99

Remove

1. Support bonnet in open position.

2. Fit protection covers to wings and mark hinge

outline on bonnet if bonnet is to be refitted.

3. Disconnect windscreen washer tube at elbow

joint.

4. With assistance, remove bolts securing hinges

to bonnet and remove bonnet.

Refit

1. With assistance, position bonnet to hinges. Fit

and lightly tighten bolts.

2. Connect windscreen washer tube.
3. Close bonnet. Check that bonnet is aligned to

both front wings and that gaps are equal. If
necessary, adjust bonnet alignment and/or
gaps.

4. Finally tighten hinge bolts to 25 Nm (18 lbf.ft).

EXTERIOR FITTINGS

REPAIRS

76-2-9

Cable - bonnet release - up to 03MY

$% 76.16.29

Remove

1. Remove front grille.

+

EXTERIOR FITTINGS, REPAIRS,

Grille - front - up to 03MY.

2. Release LH headlamp from adjuster pin

sockets.

3. Disconnect 2 multiplugs from headlamp and

remove headlamp.

4. Drill out 4 rivets securing bonnet lock shield to

bonnet platform and remove shield.

5. Disconnect bonnet release cable inner and

outer from lock.

6. Remove 4 fasteners securing LH fascia closing

panel to fascia and remove panel.

7. Remove 2 nuts securing bonnet release lever

assembly to body.

8. Remove bonnet release cable from lever

assembly.

9. Diesel models: Pull sound insulation away

from bulkhead for access to bonnet release
cable grommet.

EXTERIOR FITTINGS

76-2-10 REPAIRS

10. Remove grommet from engine bulkhead.
11. Tie a draw string to end of bonnet release

cable in passenger compartment.

12. Pull bonnet release cable, from bonnet lock

end, until whole of cable is released.

13. Untie draw string from bonnet release cable

and remove cable.

14. Remove grommet from cable.

Refit

1. Fit grommet to bonnet release cable.
2. Tie draw string to passenger compartment end

of bonnet release cable.

3. Use draw string to pull bonnet release cable

into position.

4. Fit grommet to engine bulkhead.
5. Untie draw string from bonnet release cable.
6. Position bonnet release lever assembly and

connect bonnet release cable to lever.

7. Fit release lever assembly to body and tighten

nuts to 10 Nm (7 lbf.ft) .

8. Connect bonnet release cable to lock.
9. With assistance, operate bonnet release lever

and check for correct operation of lock.

10. Fit fascia closing panel and secure with

fasteners.

11. Fit bonnet lock shield and secure with rivets.
12. Position headlamp to body, connect multiplugs

and fit headlamp to sockets.

13. Fit front grille.

+

EXTERIOR FITTINGS, REPAIRS,

Grille - front - up to 03MY.

Cable - bonnet release - from 03MY

$% 76.16.29

Remove

1. Remove the front grille.

+

EXTERIOR FITTINGS, REPAIRS,

Grille - front - from 03MY.

2. Drill out 4 rivets securing bonnet lock shield to

the bonnet locking platform and remove the
shield.

3. Disconnect bonnet release cable from the

bonnet lock.

4. Disconnect bonnet release cable from the front

panel retaining clip.

M76 4573