Discovery 2. Manual — part 231

EXTERIOR FITTINGS

REPAIRS

76-2-5

Liner - wheel arch - front

$% 76.10.48

Remove

1. Remove 3 screws securing wheel arch liner to

wing.

2. Remove 2 screws securing wheel arch liner to

wheel arch liner extension.

3. Remove centres of 6 trim clips securing wheel

arch liner to body.

4. Remove outers of trim clips.
5. Remove wheel arch liner.

Refit

1. Position wheel arch liner to body.
2. Fit trim clip outers to liner.
3. Fit centres to trim clips.
4. Fit and tighten screws securing wheel arch liner

to wing and wheel arch liner extension.

EXTERIOR FITTINGS

76-2-6

REPAIRS

Liner - wheel arch - rear

$% 76.10.49

Remove

1. Remove 2 trim clips securing rear mud flap to

bumper side section.

2. Remove 2 screws securing bumper side

section to body.

3. Remove bumper side section.

4. Drill out 2 rivets securing mud flap to wheel

arch liner.

5. Remove mud flap.
6. Drill out rivet securing wheel arch liner to

support bracket.

7. Drill out 3 rivets securing wheel arch liner to

body.

8. Remove wheel arch liner.

Refit

1. Position wheel arch liner to vehicle and secure

to body with rivets.

2. Fit rivet securing wheel arch liner to support

bracket.

3. Fit mud flap to wheel arch liner and secure with

rivets.

4. Fit rear bumper side section to body and

secure with screws.

5. Fit trim clips securing mud flaps to side section.

EXTERIOR FITTINGS

REPAIRS

76-2-7

Panel - underbelly

$% 76.10.50

Remove

1. Raise front of vehicle, support underbody and

lower front axle

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.

2. Remove nut securing drag link to drop arm.
3. Using tool LRT-57-036 break taper joint and

release drag link from drop arm.

4. Remove nut and bolt securing steering damper

to chassis and remove damper.

5. Remove 7 screws securing underbelly panel.
6. Remove underbelly panel.
7. Remove 7 studs securing sound deadening to

underbelly panel.

8. Remove sound deadening.

Refit

1. Position sound deadening to underbelly panel

and secure with studs.

2. Fit underbelly panel and secure with screws.
3. Position steering damper, fit nut and bolt and

tighten to 125 Nm (92 lbf.ft)

4. Fit drag link to drop arm and tighten nut to 80

Nm (59 lbf.ft).

5. Lower front of vehicle.

Mirror - exterior - electric

$% 76.10.57

Remove

1. Release cheater panel from front door.
2. Remove anti-rattle foam pad from front door.
3. Release mirror multiplug from mounting plate.
4. Disconnect multiplug from mirror.
5. Remove 3 bolts securing mirror to door.
6. Remove mirror and collect mounting plate.

Refit

1. Fit mirror and mounting plate to door.
2. Fit bolts securing mirror to door and tighten to

4 Nm (3 lbf.ft).

3. Connect multiplug to mirror.
4. Secure multiplug to mounting plate.
5. Fit anti-rattle foam pad to front door.
6. Secure cheater panel to front door.

EXTERIOR FITTINGS

76-2-8

REPAIRS

Roof bars

$% 76.11.31

Remove

1. Remove headlining.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Headlining.

2. Models with rear A/C: Drill out 4 rivets

securing rear centre duct to roof.

3. Models with rear A/C: Release and remove

rear centre duct.

4. Models with rear A/C: Drill out 2 rivets

securing each upper side duct to roof.

5. Models with rear A/C: Remove upper side

ducts.

6. Remove 2 nuts securing each roof bar to roof.
7. Remove roof bars and collect foam pads from

each end.

Refit

1. Fit roof bars to roof, ensuring foam pads are

correctly located.

2. Fit nuts securing roof bars to roof and tighten

to 32 Nm (24 lbf.ft).

3. Models with rear A/C: Fit upper side ducts and

secure with rivets.

4. Models with rear A/C: Fit rear centre duct and

secure with rivets.

5. Fit headlining.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Headlining.