Discovery 2. Manual — part 230

EXTERIOR FITTINGS

REPAIRS

76-2-1

EXTERIOR FITTINGS

REPAIRS

Wing - front - up to 03MY

$% 76.10.24

Remove

1. Remove front repeater lamp.

+

LIGHTING, REPAIRS, Lamp - front

repeater - up to 03MY.

2. Remove front wheel arch liner.

+

EXTERIOR FITTINGS, REPAIRS,

Liner - wheel arch - front.

3. Remove 5 screws securing wheel arch liner

extension to bumper valance and remove liner.

4. Remove side repeater lamp from wing,

disconnect multiplug and remove lamp.

5. Remove bolt securing front of wing to bracket

on body.

6. Remove screw securing headlamp surround

panel to wing.

7. Remove nut securing wing to bracket on sill

finisher.

EXTERIOR FITTINGS

76-2-2

REPAIRS

8. Remove 8 bolts securing wing to body and

remove wing.

Refit

1. Position wing to body.
2. Connect side repeater lamp to multiplug and fit

to wing.

3. Position wing to body, align wing to bonnet and

front door so that the correct gaps are achieved
and tighten bolts to 17 Nm (13 lbf.ft).

4. Check alignment of wing to bonnet and front

door. If necessary, adjust wing to achieve
correct gaps.

5. Fit and tighten nut securing wing to bracket on

sill finisher to 17 Nm (13 lbf.ft).

6. Fit and tighten screw securing wing to

headlamp surround panel.

7. Fit and tighten bolt securing front of wing to

bracket on body to 17 Nm (13 lbf.ft).

8. Fit wheel arch liner extension to bumper and

secure with screws.

9. Fit front wheel arch liner.

+

EXTERIOR FITTINGS, REPAIRS,

Liner - wheel arch - front.

10. Fit front repeater lamp.

+

LIGHTING, REPAIRS, Lamp - front

repeater - up to 03MY.

Wing - front - from 03MY

$% 76.10.24

Remove

1. Remove the headlamp assembly.

+

LIGHTING, REPAIRS, Headlamp -

from 03MY.

2. Remove the front wheel arch liner.

+

EXTERIOR FITTINGS, REPAIRS,

Liner - wheel arch - front.

3. Remove screw securing wheel arch liner

extension panel to the inner wing.

4. Remove 6 screws securing wheel arch liner

extension panel to the front bumper and
remove the extension panel.

5. Release side repeater lamp from front wing,

disconnect the multiplug and remove the lamp.

EXTERIOR FITTINGS

REPAIRS

76-2-3

6. Remove bolt securing front wing lower support

bracket to the body.

7. Remove nut securing sill finisher to the front

wing lower support bracket.

8. Remove 3 bolts securing front wing rear edge

to the body and collect the bracket.

9. Remove bonnet sealing rubber from the front

wing flange.

10. Remove bolt securing front wing to the front

support bracket.

11. Remove 5 bolts securing front wing to the body

and remove the front wing.

NOTE: Do not carry out further dismantling if
component is removed for access only.

12. Remove nut securing lower support bracket to

the front wing and remove the bracket.

13. Remove the front wing wheel arch finisher.

EXTERIOR FITTINGS

76-2-4

REPAIRS

Refit

1. Clean front wing body mounting brackets.
2. Fit and secure the front wheel arch finisher to

the front wing.

3. Position lower support bracket to the front wing,

fit nut and tighten to 8 Nm (6 lbf.ft).

4. Position front wing to body, fit bracket and bolts

but do not tighten at this stage.

5. Check and adjust alignment of the front wing to

the bonnet and door.

6. Tighten the front wing retaining bolts to 8 Nm (6

lbf.ft).

7. Fit bonnet sealing rubber to the front wing

flange.

8. Fit bolt securing lower support bracket to the

body and tighten to 8 Nm (6 lbf.ft).

9. Fit nut securing sill finisher to the front wing

lower support bracket and tighten to 8 Nm (6
lbf.ft).

10. Fit bolt securing front wing to the front support

bracket and tighten to 8 Nm (6 lbf.ft).

11. Fit side repeater lamp to the front wing and

connect the multiplug.

12. Fit front wheel arch liner extension panel to the

front bumper and secure with screws.

13. Fit and tighten screw securing front wheel arch

liner extension panel to the inner wing.

14. Fit the front wheel arch liner.

+

EXTERIOR FITTINGS, REPAIRS,

Liner - wheel arch - front.

15. Fit the headlamp assembly.

+

LIGHTING, REPAIRS, Headlamp -

from 03MY.

Rear folding step

$% 76.10.41

Remove

1. Remove 2 bolts securing step and damper

assembly to chassis.

2. Remove step and damper assembly.
3. Remove 2 patch lock nuts securing damper to

step and discard nuts.

4. Remove damper from step.

Refit

1. Fit damper to step and secure with new patch

lock nuts. Tighten nuts to 17 Nm (13 lbf.ft).

2. Position step and damper assembly to chassis

and secure with bolts. Tighten bolts to 45 Nm
(33 lbf.ft).