Range Rover. Manual — part 47
LAND ROVER V8
7
REPAIR
ENGINE AND GEARBOX - up to 99MY
Service repair no - 12.37.01/99
Remove
1. Position vehicle on four post lift.
2. Remove battery.
See ELECTRICAL, Repair.
3. Remove ECM.
See FUEL SYSTEM, Repair.
4. Remove 2 screws securing engine harness
clamp to battery tray. Collect clamp.
5. Release starter feed wire from battery terminal
clamp.
6. Release earth lead from alternator bracket.
7. Release fuel return hose clip. Release fuel return
hose from regulator connecting pipe.
8. Release fuel feed pipe from fuel rail.
9. Disconnect multiplug from purge valve.
10. Release purge hose from ram pipe housing.
11. Remove purge valve securing bolt from shock
absorber turret. Place valve aside.
12. Disconnect multiplug from air flow meter.
13. Release harness from intake hose.
14. Slacken clip securing intake hose to plenum
chamber.
15. Remove intake hose/air flow meter assembly.
16. Position harness across engine.
17. Disconnect throttle and cruise control cables
from throttle linkage.
18. Release cables from abutment bracket.
19. Disconnect top hose from inlet manifold.
20. Disconnect heater hose from inlet manifold.
Release hose from clip. Place hose aside.
21. Disconnect coolant hose from plenum chamber
water jacket. Release hose from 2 clips. Place
hose aside on valance.
22. Remove 4 bolts securing battery tray. Remove
battery tray.
12
ENGINE
NEW RANGE ROVER
8
REPAIR
23. Remove 2 bolts securing fuse box. Pivot fuse
box for access.
24. Disconnect engine harness multiplug from base
of fuse box.
25. Release earth wire from valance stud.
26. Disconnect 2 engine harness multiplugs from
main harness.
27. Release engine harness clip from valance. Tie
harness aside over engine.
28. With assistance, release bonnet struts from body
locations. Retain bonnet in vertical position using
stay clips.
WARNING: Only open the bonnet to the
vertical position with the vehicle on a
horizontal surface in the workshop. This
position is not intended to be used outdoors
where the bonnet could be affected by winds.
29. Depressurise fuel system.
See FUEL SYSTEM,
Repair.
30. Remove air cleaner.
See FUEL SYSTEM,
Repair.
31. Drain cooling system.
See COOLING SYSTEM,
Repair.
32. Discharge air conditioning system.
See AIR
CONDITIONING, Adjustment.
33. Remove cooling fan and viscous coupling.
See
COOLING SYSTEM, Repair.
34. Remove front grille.
See CHASSIS AND BODY,
Repair.
35. Remove 4 bolts securing bonnet platform.
36. Release straps securing bonnet release cable to
platform. Remove platform.
37. Remove 2 studs securing each radiator air
deflector. Remove both deflectors.
LAND ROVER V8
9
REPAIR
38. Remove bolt and screw securing washer bottle
filler neck. Remove filler neck.
CAUTION: Where pipes are disconnected,
plug pipes and ports to prevent ingress of
dirt.
39. Disconnect engine and gearbox oil coolers.
Remove ’O’ rings and discard. Tie pipes aside
on engine.
40. Disconnect coolant bleed hose from radiator.
41. Release 2 fog lamp breather hoses from clips on
either side of radiator.
42. Disconnect 3 coolant hoses from thermostat
housing.
43. Remove 2 bolts securing power steering fluid
reservoir to radiator.
NOTE: Position container beneath power
steering reservoir to catch spillage.
44. Disconnect return pipe from reservoir. Tie
reservoir aside to engine.
45. Disconnect feed pipe from power steering pump.
Remove ’O’ rings and discard.
12
ENGINE
NEW RANGE ROVER
10
REPAIR
46. Release feed pipe clip from bracket. Place pipe
aside.
47. Disconnect multiplug from gearbox oil
temperature sensor.
48. Disconnect 2 pipes from air conditioning
condenser. Remove ’O’ rings and discard.
49. Disconnect 2 pipes from air conditioning
compressor. Remove ’O’ rings and discard.
Place pipes aside.
50. Remove 2 nuts and bolts securing radiator
mountings to chassis.
51. With assistance, raise radiator assembly for
access to condenser cooling fan connections.
52. Disconnect 2 condenser cooling fan multiplugs.
53. With assistance, remove radiator/condenser/oil
cooler assembly.
Manual Vehicles:
54. Clamp clutch flexible hose using an approved
brake hose clamp.
55. Remove clip securing flexible hose to gearbox
bracket.
56. Disconnect clutch flexible hose at gearbox pipe.
Position hose aside.
Automatic Vehicles:
57. Remove window switch pack.
See
ELECTRICAL, Repair.
Manual Vehicles:
58. Remove centre console.
See CHASSIS AND
BODY, Repair.
59. Remove 6 nuts securing gaiter ring. Remove
ring and gaiter.
60. Remove 2 bolts securing gear lever. Remove
lever.
All Vehicles:
61. Release handbrake. Release handbrake cable
clevis pin.
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