Range Rover. Manual — part 208
ABS
19
REPAIR
7. Disconnect multiplugs from motor and pressure
switch.
8. Remove 3 nuts securing pump/motor assembly
to valance. Remove assembly.
9. Collect rubber mountings and inserts from pump
brackets.
10. Remove and discard ABS pump relay.
Refit
11. Fit rubbers and inserts to pump mountings.
12. Position pump/motor assembly to valance.
Secure with nuts. Tighten to
8 Nm. (6 lbf.ft)
13. Connect motor and pressure switch multiplugs.
14. Remove plugs from high pressure hose and
pump.
15. Position high pressure hose to pump, ensuring
correct location of the banjo timing peg into the
slot. Secure with banjo bolt and new sealing
washers. Tighten to
24 Nm. (18 lbf.ft)
16. Remove plugs from reservoir hose and pump.
Connect hose. Secure with clip.
17. Fit accumulator.
See this section.
18. Fit replacement ABS pump relay.
19. Reconnect battery negative lead.
RESERVOIR AND SEALS
Service repair no - 70.65.22
Remove
1. Disconnect fluid level switch multiplug. Remove
fluid filler cap.
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NEW RANGE ROVER
20
REPAIR
2. Position container to collect fluid.
3. Position cloth beneath pump to catch spillage.
4. Release clip securing reservoir hose to pump.
5. Release reservoir hose from pump. Drain
reservoir into container.
Manual Vehicles only.
6. Reposition container beneath clutch reservoir
hose.
7. Disconnect clutch master cylinder hose. Drain
fluid into container.
All Vehicles.
8. Plug pipes and connections.
9. Remove bolt. Collect reservoir securing bracket.
10. Remove reservoir from 2 seals.
11. Remove reservoir seals from booster unit.
CAUTION: Do not allow seal debris to
enter booster ports.
12. Plug reservoir and booster ports.
13. Release 2 clips securing fluid level switch to
reservoir. Remove switch.
Refit
14. Fit fluid level switch to reservoir.
15. Remove plugs from booster ports and reservoir.
16. Lubricate new reservoir seals with clean brake
fluid. Fit to booster ports.
17. Position reservoir. Engage fully into seals.
18. Position reservoir bracket. Secure with bolt.
Tighten to
10 Nm. (7 lbf.ft)
Manual Vehicles only.
19. Remove plug from clutch master cylinder hose.
Connect hose to reservoir. Secure with clip.
All Vehicles.
20. Remove plug from reservoir hose and pump.
Connect hose to pump. Secure with clip.
21. Connect fluid level switch multiplug.
22. Fill reservoir.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information.
23. Bleed brake system.
See this section.
Manual Vehicles only.
24. Bleed clutch system.
See CLUTCH, Repair.
ABS SENSORS - FRONT
Service repair no - 70.65.30
WARNING: If a sensor is removed for any
reason, a NEW sensor bush must be fitted.
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove road wheel.
3. Release sensor harness multiplug from clip.
Disconnect multiplug.
4. Release sensor harness from 3 brackets.
ABS
21
REPAIR
5. Release sensor harness from brake hose clip.
6. Clean area around sensor to prevent ingress of
dirt.
7. Using a suitable lever, prise sensor from bush.
8. Remove sensor/harness assembly.
9. Remove sensor bush.
10. Clean sensor location.
Refit
11. Lubricate new sensor bush with silicone grease.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information.
12. Fit sensor bush.
13. Lubricate sensor with silicone grease.
14. Push sensor fully into bush until it contacts
reluctor ring. Correct sensor position will be
gained when vehicle is driven.
15. Engage sensor harness to brackets and brake
hose clip.
16. Connect multiplug. Secure plug in clip.
17. Fit road wheel, tighten nuts to
108 Nm
(80 lbf.ft).
18. Remove safety stands. Lower vehicle.
19. Clear ECU error code using TestBook .
20. Carry out short road test to ensure that ABS
warning light remains extinguished.
ABS SENSORS - REAR
Service repair no - 70.65.33
WARNING: If a sensor is removed for any
reason, a NEW sensor bush must be fitted.
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove road wheel.
3. Release sensor harness multiplug from clip.
Disconnect multiplug.
4. Release sensor harness grommets from bracket.
Withdraw sensor harness.
5. Remove 2 bolts securing sensor harness guard
to axle. Release 2 harness clips from brake pipe.
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BRAKES
NEW RANGE ROVER
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REPAIR
6. Clean area around sensor to prevent ingress of
dirt.
7. Using a suitable lever, prise sensor from bush.
8. Remove sensor/harness assembly.
9. Remove seal and bush.
10. Clean sensor location.
Refit
11. Lubricate new sensor bush with silicone grease.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information.
12. Fit sensor bush and seal.
13. Lubricate sensor with silicone grease.
14. Push sensor fully into bush until it contacts
reluctor ring. Correct sensor position will be
gained when vehicle is driven.
15. Position sensor harness guard. Secure with
bolts.
16. Engage sensor harness guard clips to brake
pipe.
17. Thread sensor harness through grommets.
Engage grommets in bracket.
18. Connect multiplug. Secure in clip.
19. Fit road wheel, tighten nuts to
108 Nm (80
lbf.ft).
20. Remove safety stands. Lower vehicle.
21. Clear ECU error code using TestBook .
22. Carry out short road test to ensure that ABS
warning light remains extinguished.
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