Frelander 2. Manual — part 94
9.
CAUTION: Do not allow halfshafts to hang
unsupported at one end or joint damage will occur.
Partially release the halfshaft from the wheel knuckle.
9.
10.
WARNING: Make sure that a new lower arm
ball joint nut is installed.
CAUTION: Make sure that the ball joint ball does
not rotate.
Torque: 100 Nm
10.
Special Tool(s):
205-754A
11.
12.
CAUTION: Do not use a hammer to detach the
halfshaft from the hub assembly, failure to follow this
instruction may result in damage to the halfshaft.
Remove the halfshaft from the wheel knuckle.
12.
13.
WARNING: Manual transmission: Fluid loss is
unavoidable, use absorbent cloth or a container to
collect the fluid.
13.
Installation
1. NOTE: Do not fully engage the halfshaft until the oil
seal protector has been removed.
To prevent oil seal damage use the protector when
installing the shaft into the transmission. It is not a
special tool but is available from the Parts Catalogue.
1.
2. CAUTIONS:
Install the halfshaft nut finger tight.
Do not use air tools to install the nut. Failure to follow this
instruction may result in damage to the component.
To install, reverse the removal procedure.
2.
Manual transmission vehicles only: Check and top-up the
transmission fluid level.
Refer to:
Transmission Fluid Level Check
(308-03 Manual
Transmission/Transaxle, General Procedures).
3.
Front Drive Halfshafts - Front Halfshaft RH
Removal and Installation
Special Tool(s)
204-619
G-Clamp
205-754A
Splitter, Ball Joints
205-857
Remover, Halfshaft
Removal
Remove the plenum chamber panel.
Refer to:
Plenum Chamber
(412-01 Climate Control, Removal and
Installation).
1.
Release the hood support struts and secure the hood in
an upright position.
2.
3.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
3.
Remove the wheel and tire.
Refer to:
Wheel and Tire
(204-04 W heels and Tires, Removal and
Installation).
4.
Stage 1:
Stage 2:
5.
WARNING: Make sure that a new nut is
installed.
Torque: 60 Nm
5.
6. NOTE: This step requires the aid of another
technician.
Compress the spring and damper assembly.
Special Tool(s):
204-619
6.
7.
WARNING: Make sure that a new bolt is
installed.
Torque:
45 Nm
60°
7.
Partially release the halfshaft from the wheel knuckle.
Special Tool(s):
205-857
8.
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