Frelander 2. Manual — part 52

Position the wheel knuckle assembly in a press
and support on special tool.

Special Tool(s):

205-802/5

Using the special tool, press the drive flange
assembly out of the wheel knuckle.

Special Tool(s):

204-536/2

3.

Installation

1.

CAUTION: Make sure that a new drive flange

assembly is installed.

Position the new drive flange assembly in the
special tools.

Special Tool(s):

204-348/3

,

204-348-01

Using the special tool, press the drive flange
assembly into the wheel knuckle.

Special Tool(s):

204-528/1

1.

Install the wheel knuckle.

Refer to:

Wheel Knuckle

(204-01 Front Suspension, Removal and

Installation).

2.

Front Suspension - Lower Arm

Removal and Installation

Special Tool(s)

204-619
G-Clamp

205-857
Remover, Halfshaft

211-316
Separator, Ball Joint

Removal

Remove the plenum chamber panel.

Refer to:

Plenum Chamber

(412-01 Climate Control, Removal and

Installation).

1.

Release the hood support struts and secure the hood in
an upright position.

2.

3.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

3.

Remove the wheel and tire.

Refer to:

Wheel and Tire

(204-04 W heels and Tires, Removal and

Installation).

4.

5. NOTE: This step requires the aid of another
technician.

Compress the spring and damper assembly.

Special Tool(s):

204-619

5.

Remove and discard the front halfshaft bolt.

6.

Partially release the front halfshaft from the wheel
knuckle.

Special Tool(s):

205-857

7.

8.

CAUTION: Do not allow halfshafts to hang

unsupported at one end or joint damage will occur.

Partially release the front halfshaft from the wheel
knuckle.

8.

Stage 1:
Stage 2:

9.

WARNING: Make sure that a new lower arm ball

joint nut is installed.

CAUTION: Make sure that the ball joint ball does

not rotate.

9.

Special Tool(s):

211-316

10.

Remove and discard the lower arm bolts.

11.

Installation

1. NOTE: Make sure that new nuts and bolts are
installed.

Install the lower suspension arm.
Tighten bolt 1.

Torque:

140 Nm
45°

Tighten bolt 2 to

Torque: 175 Nm
Tighten bolt 3 to

Torque: 175 Nm

1.