Frelander 2. Manual — part 676
Release the LH and RH suspension arms, as the subframe is lowered,
and tie them aside.
21.
22. NOTE: Do not disassemble further if the component is removed for
access only.
Remove the catalyst support bracket.
22.
Remove the steering gear.
23.
Installation
Install the steering gear.
Torque: 105 Nm
1.
Using the special tool, support the subframe.
2.
3.
CAUTION: Install all the bolts finger tight before final tightening.
Raise the front subframe to allow installation of the suspension arms and the bolts.
3.
Install the LH and RH suspension arms as the subframe is raised.
4.
Install the stabilizer bar.
5.
6.
CAUTION: Make sure that new bolts are installed.
Install the subframe cross-brace.
Torque: 45 Nm
6.
7.
CAUTION: Make sure that new bolts are installed.
7.
Stage
1:
Stage
2:
Stage 1:
Stage 2:
Install the 2 support brackets.
Torque: 25 Nm
Install the
front
subframe.
Special
Tool(s):
502-012
Torque:
140 Nm
240°
8.
Install the catalyst support bracket.
Torque: 10 Nm
9.
Install the fuel line.
10.
Install the purge line.
11.
Tighten bolt 1.
Torque:
140 Nm
45°
Tighten bolt 2 to
Torque: 175 Nm
Tighten bolt 3 to
Torque: 175 Nm
12.
Secure the catalytic converters.
13.
14.
WARNING: Make sure that new nuts are installed.
Connect the LH and RH tie-rod end ball joints.
Torque: 105 Nm
14.
Connect the steering gear pressure lines.
Torque: 25 Nm
15.
16.
WARNING: Make sure that new nuts are installed.
CAUTION: Make sure that the ball joint ball does not rotate.
Install the stabilizer link bar to the lower suspension arm, and tighten to 55 Nm (41
lb.ft)
16.
Secure the electrical harness.
17.
18.
WARNING: Make sure that a new steering column flexible coupling bolt is
installed.
Connect the steering column to the steering gear.
Torque: 25 Nm
18.
Connect and secure the catalyst monitor sensor electrical connectors.
19.
Install the 2 subframe mounting bolts and remove the jack.
20.
Install the engine undershield.
Refer to:
Engine Undershield
(501-02 Front End Body Panels, Removal and
Installation).
21.
Install the wheels and tires.
Refer to:
Wheel and Tire
(204-04 Wheels and Tires, Removal and Installation).
22.
Refill and bleed the power steering.
Refer to:
Power Steering System Bleeding
(211-00 Steering System - General
Information, General Procedures).
23.
Using only four wheel alignment equipment approved by Land Rover, check and adjust
the wheel alignment.
24.
Uni-Body, Subframe and Mounting System - Front Subframe Front Bushing
Removal and Installation
Special Tool(s)
204-598
Hydraulic Cylinder 10t
204-598-01
Remover/Installer, Subframe Bushing Guide
Removal
Remove the cover and disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
2.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
2.
Remove the front subframe assembly.
Refer to:
Front Subframe
(502-00 Uni-Body, Subframe and Mounting
System, Removal and Installation).
3.
4.
CAUTION: Mark the components to aid
installation.
Remove the bushing.
Special Tool(s):
204-598
,
204-598-01
Special tool 204-598-01/8 is used to start the
bushing removal process, and must be removed
after the bushing has released, as it will not
pass through the sub-frame bushing aperture.
4.
Installation
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