Frelander 2. Manual — part 209

Engine - TD4 2.2L Diesel - Valve Cover

Removal and Installation

Special Tool(s)

303-1270
Timing Pin, Crankshaft

303-1277
Timing Pin, Camshaft

Removal

• NOTE: The valve cover and cylinder head is machined as an assembly and cannot be serviced separately.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

Remove the air cleaner assembly.

Refer to:

Air Cleaner

(303-12A Intake Air Distribution and Filtering -

I6 3.2L Petrol, Removal and Installation).

2.

3.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

3.

Remove the camshaft seal.

Refer to:

Camshaft Seal

(303-01B Engine - TD4 2.2L Diesel, Removal

and Installation).

4.

Remove the fuel rail.

Refer to:

Fuel Rail

(303-04B Fuel Charging and Controls - TD4 2.2L

Diesel, Removal and Installation).

5.

Remove the fuel injectors.

Refer to:

Fuel Injector

(303-04B Fuel Charging and Controls - TD4

2.2L Diesel, Removal and Installation).

6.

Remove the intake manifold.

Refer to:

Intake Manifold

(303-01B Engine - TD4 2.2L Diesel,

Removal and Installation).

7.

8.

9.

10.

11. NOTE: Discard the retaining clip.

11.

12.

Remove and discard the hose clips.

13.

14.

15.

CAUTION: Discard the seals.

15.

16.

17.

CAUTION: Make sure that all openings are

sealed.

17.