Frelander 2. Manual — part 210
18.
19.
CAUTION: Discard the seal.
19.
20. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Make sure that all openings are sealed. Use new
blanking caps.
20.
21.
22.
CAUTION: The O-ring seal is to be reused
unless damaged.
• NOTE: Make sure the fuel pump drive remains captive
when removing the fuel pump.
22.
23.
24. NOTE: The engine is now in the SAFE position.
Remove the crankshaft timing tool.
Special Tool(s):
303-1270
Rotate the crankshaft through 90 degrees.
24.
Retract and lock the camshaft drive chain tensioner.
25.
26. NOTE: Discard the gasket.
26.
Installation
1.
CAUTION: Make sure that the mating faces are
clean and free of foreign material.
Apply a continuous bead of sealant to one surface.
Refer to:
Specifications
(303-01B Engine - TD4 2.2L
Diesel, Specifications).
1.
Temporarily install the camshaft pulley and the pulley
timing pin
Special Tool(s):
303-1277
2.
3.
CAUTION: Lubricate the bearing surfaces with
clean engine oil.
• NOTE: Install a new gasket.
Install and lightly tighten bolts in sequence
illustrated.
Tighten the bolts in the sequence illustrated.
Torque: 10 Nm
3.
Release the chain tensioner
4.
Rotate the crankshaft and install the crankshaft timing tool.
Special Tool(s):
303-1270
5.
Remove the camshaft pulley.
6.
Secure the EGR cooler.
Install the nuts, bolts and washers, do not
tighten at this stage.
Tighten the nuts in the sequence shown.
Torque: 6 Nm
Tighten the bolt in the sequence shown.
Torque: 10 Nm
7.
8. CAUTIONS:
Extreme cleanliness must be exercised when handling this
component.
Make sure that the mating faces are clean and free of foreign
material.
Make sure that the seal is correctly located.
Install the fuel pump.
Torque: 22 Nm
8.
Connect the fuel shut off electrical connector.
9.
10.
WARNING: Before installing the components, ensure the
area around the joint faces and connections are clean.
Connect the fuel pump feed and return connectors.
10.
11. CAUTIONS:
11.
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