Frelander 2. Manual — part 223

Install the balance shaft timing tool.

Special Tool(s):

303-1328

9.

Install the balance shaft locking tool.

Special Tool(s):

303-1329

10.

11.

CAUTION: Note the fitted position of the

component prior to removal.

Remove the balance shaft assembly.

11.

12. CAUTIONS:

Make sure that these components are installed to

the noted removal position.

Extreme cleanliness must be exercised when

handling these components.

Remove the 2 shims.

12.

13. NOTE: Do not disassemble further if the component
is removed for access only.

Remove the dowels.

13.

Installation

Install the dowels.

1.

2. CAUTIONS:

Make sure that these components are installed to the noted

removal position.

Extreme cleanliness must be exercised when handling these

components.

Install the shims.

2.

Stage 1:
Stage 2:

Stage 1:
Stage 2:

3.

CAUTION: Make sure that the mating faces are

clean and free of corrosion and foreign material.

• NOTE: Make sure that this component is installed to
the noted removal position.

Tighten the bolts evenly in 2 stages to the sequence
shown.

Torque:

5 Nm
22 Nm

3.

Remove the balance shaft timing and locking tools.

4.

5. CAUTIONS:

Make sure that the mating faces are clean and

free of foreign material.

Make sure that these components are installed to

the noted removal position.

Tighten the bolts evenly in 2 stages to the sequence
shown.

Torque:

7 Nm
9 Nm

5.

Remove the crankshaft timing tool.

Special Tool(s):

303-1270

6.

Install the oil pan extension.

Refer to:

Oil Pan Extension

(303-01B Engine - TD4 2.2L Diesel,

Removal and Installation).

7.

Install the fender splash shield extension panel.

8.

Install the starter motor.

Refer to:

Starter Motor

(303-06B Starting System - TD4 2.2L Diesel,

Removal and Installation).

9.

Install the front wheel and tire.

Refer to:

Wheel and Tire

(204-04 W heels and Tires, Removal and

Installation).

10.

Connect the battery ground cable and install the cover.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

11.

Engine - TD4 2.2L Diesel - Engine

Removal

Special Tool(s)

205-857
Remover, Halfshaft

General Equipment

Powertrain Jack

• NOTE: In this procedure the engine is removed with the transmission.

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

1.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

2.

Remove the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

3.

Remove the plenum box access panel.

Refer to:

Plenum Chamber

(412-01 Climate Control, Removal and

Installation).

4.

Remove the battery tray.

Refer to:

Battery Tray

(414-01 Battery, Mounting and Cables,

Removal and Installation).

5.

Remove the air cleaner assembly.

Refer to:

Air Cleaner

(303-12A Intake Air Distribution and Filtering -

I6 3.2L Petrol, Removal and Installation).

6.

Drain the coolant.

Refer to:

Cooling System Draining, Filling and Bleeding

(303-03B

Engine Cooling - TD4 2.2L Diesel, General Procedures).

7.

Remove the catalytic converter.

Refer to:

Catalytic Converter - Vehicles Without: Diesel Particulate

Filter (DPF)

(309-00B Exhaust System - TD4 2.2L Diesel, Removal

and Installation).

8.

Recover the A/C refrigerant.

Refer to:

Air Conditioning (A/C) System Recovery, Evacuation and

9.