Frelander 2. Manual — part 222

Stage 1:
Stage 2:

1. CAUTIONS:

Tighten the bolts in the sequence shown.

Make sure that new bolts are installed.

Torque:

33 Nm
34°

1.

Install the clutch disc and pressure plate.

Refer to:

Clutch Disc and Pressure Plate

(308-01 Clutch, Removal

and Installation).

2.

Connect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

3.

Stage 1:
Stage 2:

Engine - TD4 2.2L Diesel - Flexplate

Removal and Installation

Special Tool(s)

303-1272
Locking Tool, Flywheel

Removal

• NOTE: The flywheel illustration is used, the flexplate tigtening sequence and bolt positions are the same.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

2.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

2.

Remove the transmission and converter.

Refer to:

Transmission - TD4 2.2L Diesel

(307-01 Automatic

Transmission/Transaxle, Installation).

3.

4. CAUTIONS:

Make sure that the mating faces are clean and

free of foreign material.

Make sure that new bolts are installed.

Tighten the bolts in the sequence shown.

Special Tool(s):

303-1272

Torque:

33 Nm
34°

4.

Installation

To install, reverse the removal procedure.

1.

Engine - TD4 2.2L Diesel - Balance Shaft Assembly

Removal and Installation

Special Tool(s)

303-1270
Timing Pin, Crankshaft

303-1328
Timing Plate, Balance Shafts

303-1329
Locking Tool, Balance Shafts

Removal

• NOTE: This procedure contains removal and installation details only, if a back lash check is required it must be carried
out before the balance shaft assembly is removed from the engine block.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

2.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

2.

Remove the RH front wheel and tire.

Refer to:

Wheel and Tire

(204-04 W heels and Tires, Removal and

Installation).

3.

Remove the oil pan extension.

Refer to:

Oil Pan Extension

(303-01B Engine - TD4 2.2L Diesel,

Removal and Installation).

4.

Remove the starter motor.

Refer to:

Starter Motor

(303-06B Starting System - TD4 2.2L Diesel,

Removal and Installation).

5.

6.

7.

CAUTION: Note the fitted position of the

component prior to removal.

• NOTE: The shouldered bolt in position 1 locates the
oil pump.

7.

Rotate the crankshaft and install the crankshaft timing
tool.

Special Tool(s):

303-1270

8.