Frelander 2. Manual — part 255
8. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Make sure that all openings are sealed. Use new
blanking caps.
• NOTE: Use an additional wrench to prevent the
component from rotating.
Release the fuel pump to fuel rail, high-pressure fuel
line.
8.
9. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Make sure that all openings are sealed. Use new
blanking caps.
9.
10.
11.
CAUTION: Discard the seal.
• NOTE: Make sure the fuel pump drive remains captive
when removing the fuel pump.
11.
Stage 1:
Stage 2:
Remove and discard the fuel pump to fuel rail,
high-pressure fuel line.
12.
Installation
1.
CAUTION: Make sure that the area around the component is
clean and free of foreign material.
Install the new fuel pump to fuel rail, high-pressure fuel line.
1.
2. CAUTIONS:
Extreme cleanliness must be exercised when handling this
component.
Install a new seal.
Install the fuel pump.
Torque: 22 Nm
2.
3.
CAUTION: Make sure that the component is clean, free of
foreign material and lubricant.
Attach the fuel pump to fuel rail high-pressure fuel supply
line, but do not fully tighten at this stage.
Tighten the high-pressure fuel supply line.
Torque:
22 Nm
25 Nm
Install the high-pressure fuel supply line bolt.
Torque: 8 Nm
3.
Connect the brake booster vacuum line.
4.
Install the fuel pump bracket.
Torque: 8 Nm
5.
Install the EGR pipe.
Torque: 10 Nm
6.
Install the breather line.
7.
Install the engine cover.
8.
Refer to:
Engine Cover - TD4 2.2L Diesel
(501-05 Interior Trim and
Ornamentation, Removal and Installation).
Connect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
9.
10.
CAUTION: Bleed the fuel system by cranking the engine to
purge the air from the system.
Bleed the fuel system.
10.
Fuel Charging and Controls - TD4 2.2L Diesel - Throttle Body
Removal and Installation
Removal
Remove the cover and disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
Remove the engine cover.
Refer to:
Engine Cover - TD4 2.2L Diesel
(501-05 Interior Trim and
Ornamentation, Removal and Installation).
2.
Remove the manifold absolute pressure (MAP) sensor.
Refer to:
Manifold Absolute Pressure (MAP) Sensor
(303-14B
Electronic Engine Controls - TD4 2.2L Diesel, Removal and
Installation).
3.
4.
5.
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