Frelander 2. Manual — part 211
Make sure that the mating faces are clean and free of foreign
material.
Make sure that the seal is correctly located.
Install the vacuum pump.
Torque: 9 Nm
Secure the oil filler tube.
Torque: 9 Nm
12.
13.
CAUTION: Make sure that the mating faces are clean and
free of foreign material.
Connect the vacuum lines to the vacuum pump.
13.
Secure the fuel lines.
14.
15.
CAUTION: Tighten the bolts in the sequence
shown.
• NOTE: Install new seals.
Install the valve cover vent oil separator.
Torque: 9 Nm
15.
16.
CAUTION: Incorrect installation of the
camshaft position (CMP) sensor could result in engine
damage.
Insert a 7.5 mm diameter drill between the
valve cover and the CMP sensor as shown, to
achieve the correct alignment of the CMP
sensor.
Torque: 4 Nm
16.
17. NOTE: Install new retaining clips.
Install the valve cover breather hose.
17.
Connect the CMP sensor electrical connector.
18.
19. NOTE: Install a new retaining clip.
Connect and secure the engine breather line.
19.
Install the oxygen sensor (HO2S) harness bracket.
Torque: 9 Nm
20.
Secure the HO2S harness.
21.
Install the breather line.
22.
Install the intake manifold.
Refer to:
Intake Manifold
(303-01B Engine - TD4 2.2L Diesel,
Removal and Installation).
23.
Install the fuel injectors.
Refer to:
Fuel Injector
(303-04B Fuel Charging and Controls - TD4
2.2L Diesel, Removal and Installation).
24.
Install the fuel rail.
Refer to:
Fuel Rail
(303-04B Fuel Charging and Controls - TD4 2.2L
Diesel, Removal and Installation).
25.
Install the camshaft seal.
Refer to:
Camshaft Seal
(303-01B Engine - TD4 2.2L Diesel, Removal
and Installation).
26.
Install the air cleaner.
Refer to:
Air Cleaner
(303-12A Intake Air Distribution and Filtering -
I6 3.2L Petrol, Removal and Installation).
27.
Connect the battery ground cable and install the cover.
Refer to:
Specifications
(414-00 Battery and Charging System -
28.
Engine - TD4 2.2L Diesel - Camshafts
Removal and Installation
Removal
Remove the cover and disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
2.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
2.
Remove the valve cover.
Refer to:
Valve Cover
(303-01B Engine - TD4 2.2L Diesel, Removal
and Installation).
3.
4.
Installation
1. CAUTIONS:
Make sure that the mating faces are clean and
free of foreign material.
Lubricate the bearing surfaces with clean engine
oil.
Install the camshafts with the timing chain and
tensioner. Align the chain timing links with the timing
marks on the camshaft sprocket as shown.
1.
Tighten the tensioner bolts.
Torque: 7 Nm
2.
Install the valve cover.
Refer to:
Valve Cover
(303-01B Engine - TD4 2.2L Diesel, Removal
and Installation).
3.
Connect the battery ground cable and install the cover.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
4.
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