Frelander 2. Manual — part 99
Stage 1:
Stage 2:
Secure the parking brake cable.
8.
Support the weight of the vehicle using a jack under the rear hub.
9.
10. CAUTIONS:
Nuts and bolts must be tightened with the weight of the
vehicle on the suspension.
Do not use air tools to install the nut. Failure to follow this
instruction may result in damage to the component.
Tighten both lower arm nuts and bolts.
Torque: 175 Nm
Tighten the trailing arm nut and bolt.
Torque: 270 Nm
Tighten the rear halfshaft nut.
Torque:
330 Nm
30°
Stake the hub nut.
10.
Install the stabilizer bar link.
Refer to:
Rear Stabilizer Bar Link
(204-02 Rear Suspension, Removal
and Installation).
11.
Install the wheel and tire.
Refer to:
Wheel and Tire
(204-04 W heels and Tires, Removal and
Installation).
12.
13.
CAUTION: Do not fill the differential with lubricant up to
the filler plug. The filler plug is only used to fill the differential with
lubricant, and not to act as a level indicator.
Fill the differential with the correct amount of lubricant.
Refer to:
Differential Draining and Filling
(205-02 Rear Drive
Axle/Differential, General Procedures).
13.
Rear Drive Halfshafts - Rear Halfshaft RH
Removal and Installation
Special Tool(s)
205-857
Remover, Halfshaft
205-858
Remover, Halfshaft Inboard Joint
205-928
Remover, Half Shaft Inboard Joint
Removal
• CAUTIONS:
Do not allow halfshafts to hang unsupported at one end or joint damage will occur.
Do not store or install halfshafts with joints at maximum articulation or damage may occur to the joint.
Angularly Adjusted Roller (AAR) joints, used at the inboard end of some halfshafts have no internal retaining
mechanism and can separate.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Drain the differential lubricant.
2.
Remove the wheel and tire.
Refer to:
Wheel and Tire
(204-04 W heels and Tires, Removal and
Installation).
3.
4. NOTE: LH illustration shown, RH is similar.
Loosen the rear halfshaft nut.
4.
Remove the stabilizer bar link.
Refer to:
Rear Stabilizer Bar Link
(204-02 Rear Suspension, Removal
and Installation).
5.
6.
7. NOTE: LH illustration shown, RH is similar.
7.
Remove and discard the rear halfshaft nut.
8.
9.
CAUTION: Do not use a hammer to detach the
halfshaft from the hub assembly, failure to follow this
instruction may result in damage to the halfshaft.
• NOTE: LH illustration shown, RH is similar.
Release the rear halfshaft.
Special Tool(s):
205-857
9.
Install the special tool, to the rear halfshaft inboard
joint casing.
Special Tool(s):
205-858
10.
Install the special tool, to the rear halfshaft inboard
joint casing.
Special Tool(s):
205-928
11.
Position a container to collect the oil spillage.
12.
W ith assistance, remove the rear halfshaft.
13.
Installation
Clean the components.
1.
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