Frelander 2. Manual — part 96
Special Tool(s):
303-D121
5.
Installation
1.
CAUTION: Extreme cleanliness must be exercised when
handling these components.
Clean and inspect the components for deterioration.
1.
Install the inner CV boot onto the halfshaft.
2.
3. NOTE: Install a new retaining clip.
Install the inner CV joint inner onto the halfshaft.
3.
4.
CAUTION: Make sure that these components are installed to
the noted removal position.
Install the inner CV joint outer onto the halfshaft.
4.
Pack the inner CV joint with the grease supplied.
5.
6. NOTE: Install new retaining clips.
Secure the inner CV joint boot to the inner CV joint.
6.
Install the halfshaft.
Refer to:
Front Halfshaft RH
(205-04 Front Drive Halfshafts, Removal
and Installation).
Refer to:
Front Halfshaft LH
(205-04 Front Drive Halfshafts, Removal
and Installation).
7.
Front Drive Halfshafts - Outer Constant Velocity (CV) Joint Boot
Removal and Installation
Special Tool(s)
303-D121
Puller, General Purpose
Removal
• NOTE: The outer constant velocity joint must not be removed from the shaft. The inner joint and boot have to be
removed to allow the outer joint boot to be replaced. The inner and outer boots are supplied together as a kit.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Remove the halfshaft.
Refer to:
Front Halfshaft RH
(205-04 Front Drive Halfshafts, Removal
and Installation).
Refer to:
Front Halfshaft LH
(205-04 Front Drive Halfshafts, Removal
and Installation).
2.
3. NOTE: Discard the retaining clips.
3.
4. NOTE: Discard the retaining clips.
4.
5.
CAUTION: Make sure that filings and swarf do
not enter the component.
5.
6. NOTE: Discard the retaining clip.
6.
Special Tool(s):
303-D121
7.
Installation
1.
CAUTION: Extreme cleanliness must be exercised when
handling these components.
Clean and inspect the components for deterioration.
1.
Install the inner and outer CV boots onto the halfshaft.
2.
3. NOTE: Install a new retaining clip.
Install the inner CV joint inner onto the halfshaft.
3.
4.
CAUTION: Make sure that these components are installed to
the noted removal position.
Install the inner CV joint outer onto the halfshaft.
4.
Pack the inner CV joint with the grease supplied.
5.
Pack the outer CV joint with the grease supplied.
6.
7. NOTE: Install new retaining clips.
Secure the inner CV joint boot to the inner CV joint.
7.
8. NOTE: Install new retaining clips.
Secure the outer CV joint boot to the outer CV joint.
8.
Install the RH halfshaft.
Refer to:
Front Halfshaft RH
(205-04 Front Drive Halfshafts, Removal
and Installation).
Refer to:
Front Halfshaft LH
(205-04 Front Drive Halfshafts, Removal
and Installation).
9.
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