Range Rover Classic. Manual — part 151
CHASSIS AND BODY
27
REPAIR
FRONT WHEEL ARCH LINER
Service repair no - 76.10.48
Remove
1. Remove bolt and washer securing rear lower
edge of liner.
2. Pry out centre studs of eight plastic clips spaced
around liner.
3. Pry out plastic clips.
4. Remove liner.
Refit
5. Reverse removal procedure. Renew clips as
necessary.
SILL FINISHER
Remove
1. Remove nut and washer from underneath front
of sill finisher.
2. Tap out centre piece of ten Rocut fixing rivets.
3. Pry out Rocut rivets and remove sill finisher.
Refit
4. Reverse removal procedure. Renewing Rocut
rivets. Ensure metal tube insert is refitted into sill
finisher where bolt goes through.
76
CHASSIS AND BODY
28
REPAIR
REAR DOOR
Service repair no - 76.28.06
Remove
1. Disconnect battery negative lead.
2. Remove wiring grommet from ’B’ post.
3. Withdraw door wiring plugs from ’B’ post and
disconnect.
4. Remove two bolts securing the check strap to ’B’
post.
5. Remove ’C’ clips from grooves in hinge pins.
WARNING: Instruction 6. MUST BE carried
out with assistance.
6. Lift opened door off hinge pins.
Refit
7. Reverse removal procedure. Renew ’C’ clips if
worn or distorted.
Adjust
8. Adjust door by means of shims between hinge
and door to move door forward or rearward in
the opening.
9. Loosen six screws securing hinges to door to
adjust door up and down or in and out of
opening. Retighten screws to
25Nm.
10. Adjustment to door striker is identical to front
doors.
11. Note: If it is necessary to remove hinges from ’B’
post they should be refitted in exact same
position using same thickness of shims.
CHASSIS AND BODY
29
REPAIR
REAR DOOR - TRIM PANEL
Service repair no - 76.34.04/98
Remove
1. Disconnect battery negative lead.
2. Remove screw securing handle surround.
3. Remove surround.
4. Pry door locking button surround from trim panel.
5. Remove two finisher buttons from door pull
pocket to reveal securing screws.
6. Remove screws and withdraw pocket.
7. Pry trim panel away from door.
8. Disconnect electrical plug from window lift
switch.
9. Remove window lift switch.
Refit
10. Reverse removal procedure.
76
CHASSIS AND BODY
30
REPAIR
REAR DOOR LOCK, OUTSIDE AND INSIDE DOOR
RELEASE HANDLES
Service repair no - 76.37.13
Remove
1. Fully close window.
2. Disconnect battery negative lead.
3. Remove trim panel.
See Rear Door - Trim
Panel
4. Remove plastic vapour barrier sheet.
5. Disconnect inside door release control rod from
door lock.
6. Disconnect sill locking control rod from door lock
by releasing metal clip.
7. Disconnect control rod from outside door release
handle by pulling it out of plastic olive.
8. Remove door lock by removing two screws from
door shut face and single screw with shakeproof
washer on inside of door. Retrieve any spacing
washers which may be fitted.
9. Remove lock through upper rear opening of
panel.
10. Remove two nuts with shakeproof washers and
retaining bracket securing outside door release
handle.
11. Remove outside door release handle from outer
door panel.
12. Remove two screws with plain washers securing
inside door release handle to inner door panel.
13. Remove handle with connecting rod attached.
14. Remove two screws securing sill locking button
to inner door panel and detach sill button from
bellcrank.
Sill locking bellcranks
15. Press out plastic locking pins from inner door
panel.
16. Release bellcranks from inner door panel and
unhook respective connecting rods.
17. Withdraw bellcranks from inner door panel.
NOTE: When fitting bellcranks, locking
pins are entered into square insert from
outside and pressed in flush.
Refit
18. Reverse removal procedure. 1 to 17.
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