Freelander Body Repair Manual — part 76
PANEL REPAIRS
REPAIRS
39
FRONT ROOF ASSEMBLY - 3 DOOR
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove LH and RH front roof panel finishers.
5. Remove headlining.
See BODY, Interior trim
components.
6. Remove sunroof assembly.
See BODY,
Sunroof.
7. Remove windscreen.
See BODY, Screens.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure.
Refit
1. Fit windscreen.
See BODY, Screens.
2. Fit sunroof.
See BODY, Sunroof.
3. Fit headlining.
See BODY, Interior trim
components.
4. Fit LH and RH front roof panel finishers.
5. Connect all ECUs.
6. Connect alternator.
See ELECTRICAL,
Repairs.
7. Connect battery earth lead.
REAR ROOF ASSEMBLY - 3 DOOR
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove soft/hard top.
5. Remove LH and RH rear roof panel finishers.
6. Remove headlining.
See BODY, Interior trim
components.
7. Remove sunroof.
See BODY, Sunroof.
8. Remove aerial.
See ELECTRICAL, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure.
Refit
1. Fit aerial.
See ELECTRICAL, Repairs.
2. Fit sunroof.
See BODY, Sunroof.
3. Fit headlining.
See BODY, Interior trim
components.
4. Fit LH and RH rear roof panel finishers.
5. Fit soft/hard top.
6. Connect all ECUs.
7. Connect alternator.
See ELECTRICAL,
Repairs.
8. Connect battery earth lead.
PANEL REPAIRS
40
REPAIRS
ROOF ASSEMBLY - 5 DOOR
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove tail door glass upper finisher.
See
BODY, Doors.
5. Remove LH and RH roof panel finishers.
See
BODY, Exterior fittings.
6. Remove headlining.
See BODY, Interior trim
components.
7. If applicable, remove sunroof.
See BODY,
Sunroof.
8. Remove aerial.
See ELECTRICAL, Repairs.
9. Remove windscreen.
See BODY, Screens.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit windscreen.
See BODY, Screens.
2. Fit aerial.
See ELECTRICAL, Repairs.
3. If applicable, fit sunroof.
See BODY, Sunroof.
4. Fit headlining.
See BODY, Interior trim
components.
5. Fit LH and RH roof panel finishers.
See
BODY, Exterior fittings.
6. Fit tail door glass upper finisher.
See BODY,
Doors.
7. Connect all ECUs.
8. Connect alternator.
See ELECTRICAL,
Repairs.
9. Connect battery earth lead.
PANEL REPAIRS
REPAIRS
41
OUTER BODY SIDE ASSEMBLY
For weld details, and components to remove for
access during replacement, of the outer body side
assembly, see ’A’ post, ’B/C post, sill and rear
quarter repair procedures.
PANEL REPAIRS
42
REPAIRS
TIME SCHEDULES
The following information shows the total time taken
to replace single panels and complete assemblies.
This time includes removal of Mechanical, Electrical
and Trim (MET) items, plus paint times based on
Metallic Clear Over Base Paint.
The times shown were generated by Thatcham (the
Motor Insurance Repair and Research Centre) and
are to be used as a guide only.
Panel/assembly panel replacement times
5 Door
Panel Description
Total time
Body side LH
29.4
Body side RH
31.5
Bonnet
7.2
Bonnet locking platform
7.0
Door front - each
8.4
Door rear - each
8.1
Door skin front - each
12.2
Door skin rear - each
11.2
Front bulkhead assembly
12.7
Front lower crossmember
8.5
Headlamp mounting panel
6.4
Rear floor crossmember assembly
9.5
Roof assembly
23.5
Bodyside lower outer LH
16.8
Bodyside lower outer RH
16.9
Taildoor
9.0
Wing
6.9
Bodyside rear outer LH
19.3
Bodyside rear outer RH
21.5
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