Freelander Body Repair Manual — part 74
PANEL REPAIRS
REPAIRS
31
Refit
For RH side
1. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
2. Fit fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
For both sides
3. Fit rear damper.
See REAR SUSPENSION,
Repairs.
4. Fit rear seat.
See BODY, Seats and seat
belts.
5. Fit rear quarter lower casing.
See BODY,
Interior trim components.
6. Fit rear wheel arch liner.
7. Fit rear bumper valance.
See BODY, Exterior
fittings.
8. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
9. Connect all ECUs.
10. Connect alternator.
See ELECTRICAL,
Repairs.
11. Connect battery earth lead.
PANEL REPAIRS
32
REPAIRS
INNER ’E’ POST - 3 DOOR
NOTE: In this procedure, the rear outer
body side panel and the rear body side
reinforcement assembly is replaced in
conjunction with the inner ’E’ post assembly.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.
See BODY,
Exterior fittings.
6. Remove rear wheel arch liner.
7. Remove tail lamp.
See ELECTRICAL,
Repairs.
8. Remove soft/hard top.
9. Remove tail door aperture seal.
10. Remove rear quarter lower casing.
See
BODY, Interior trim components.
11. Remove loadspace carpet.
See BODY,
Interior trim components.
12. Release vehicle harness from ’E’ post and
position aside.
For LH side
13. Remove tail door striker.
For RH side
14. Remove tail door.
See BODY, Doors.
15. Remove fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
16. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
PANEL REPAIRS
REPAIRS
33
Refit
For LH side
1. Fit tail door striker.
For RH side
2. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
3. Fit fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
4. Fit tail door.
See BODY, Doors.
For both sides
5. Secure vehicle harness to ’E’ post.
6. Fit loadspace carpet.
See BODY, Interior trim
components.
7. Fit rear quarter lower casing.
See BODY,
Interior trim components.
8. Fit tail door aperture seal.
9. Fit soft/hard top.
10. Fit tail lamp.
See ELECTRICAL, Repairs.
11. Fit rear wheel arch liner.
12. Fit rear bumper valance.
See BODY, Exterior
fittings.
13. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
14. Connect all ECUs.
15. Connect alternator.
See ELECTRICAL,
Repairs.
16. Connect battery earth lead.
PANEL REPAIRS
34
REPAIRS
INNER ’E’ POST - 5 DOOR
NOTE: In this procedure, the rear outer
body side panel and the rear body side
reinforcement assembly is replaced in
conjunction with the inner ’E’ post assembly.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.
See BODY,
Exterior fittings.
6. Remove rear wheel arch liner.
7. Remove tail lamp.
See ELECTRICAL,
Repairs.
8. Remove roof panel finisher.
See BODY,
Exterior fittings.
9. Remove tail door glass upper finisher.
See
BODY, Doors.
10. Remove tail door glass side finisher.
See
BODY, Doors.
11. Remove tail door aperture seal.
12. Remove rear quarter lower casing.
See
BODY, Interior trim components.
13. Remove rear quarter upper casing.
See
BODY, Interior trim components.
14. Remove loadspace carpet.
See BODY,
Interior trim components.
15. Remove rear body side glass.
See BODY,
Screens.
16. Release vehicle harness from ’E’ post and
position aside.
For LH side
17. Remove tail door striker.
For RH side
18. Remove tail door.
See BODY, Doors.
19. Remove fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
20. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
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