Freelander Body Repair Manual — part 75
PANEL REPAIRS
REPAIRS
35
Refit
For LH side
1. Fit tail door striker.
For RH side
2. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
3. Fit fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
4. Fit tail door.
See BODY, Doors.
For both sides
5. Secure vehicle harness to ’E’ post.
6. Fit rear body side glass.
See BODY, Screens.
7. Fit loadspace carpet.
See BODY, Interior trim
components.
8. Fit rear quarter upper casing.
See BODY,
Interior trim components.
9. Fit rear quarter lower casing.
See BODY,
Interior trim components.
10. Fit tail door aperture seal.
11. Fit tail door glass side finisher.
See BODY,
Doors.
12. Fit tail door glass upper finisher.
See BODY,
Doors.
13. Fit roof panel finisher.
See BODY, Exterior
fittings.
14. Fit tail lamp.
See ELECTRICAL, Repairs.
15. Fit rear wheel arch liner.
16. Fit rear bumper valance.
See BODY, Exterior
fittings.
17. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
18. Connect all ECUs.
19. Connect alternator.
See ELECTRICAL,
Repairs.
20. Connect battery earth lead.
PANEL REPAIRS
36
REPAIRS
REAR FLOOR CROSSMEMBER ASSEMBLY
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove tail door.
See BODY, Doors.
5. Remove tail door aperture seal.
6. Remove LH and RH rear quarter lower
casings.
See BODY, Interior trim
components.
7. Remove loadspace carpet.
See BODY,
Interior trim components.
8. Release vehicle harness from rear body lower
closing and position aside.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Secure vehicle harness to rear body lower
closing.
2. Fit loadspace carpet.
See BODY, Interior trim
components.
3. Fit LH and RH rear quarter lower casings.
See
BODY, Interior trim components.
4. Fit tail door aperture seal.
5. Fit tail door.
See BODY, Doors.
6. Connect all ECUs.
7. Connect alternator.
See ELECTRICAL,
Repairs.
8. Connect battery earth lead.
PANEL REPAIRS
REPAIRS
37
REAR FLOOR
Remove
NOTE: In this procedure, the inner quarter
to rear floor gussets are replaced in
conjunction with the rear floor.
If required, the safe well can be replaced
separately.
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove tail exhaust pipe.
See MANIFOLD &
EXHAUST SYSTEMS, Repairs.
5. Remove tail door.
See BODY, Doors.
6. Remove tail door aperture seal.
7. Remove LH and RH rear quarter lower
casings.
See BODY, Interior trim
components.
8. Remove loadspace carpet.
See BODY,
Interior trim components.
9. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
10. Release vehicle harness from rear body lower
closing and position aside.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Secure vehicle harness to rear body lower
closing.
2. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
3. Fit loadspace carpet.
See BODY, Interior trim
components.
4. Fit LH and RH rear quarter lower casings.
See
BODY, Interior trim components.
5. Fit tail door aperture seal.
6. Fit tail door.
See BODY, Doors.
7. Fit tail exhaust pipe.
See MANIFOLD &
EXHAUST SYSTEMS, Repairs.
8. Connect all ECUs.
9. Connect alternator.
See ELECTRICAL,
Repairs.
10. Connect battery earth lead.
PANEL REPAIRS
38
REPAIRS
FLOOR LONGITUDINAL
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove tail exhaust pipe.
See MANIFOLD &
EXHAUST SYSTEMS, Repairs.
5. Remove tail door.
See BODY, Doors.
6. Remove tail door aperture seal.
7. Remove LH and RH rear quarter lower
casings.
See BODY, Interior trim
components.
8. Remove loadspace carpet.
See BODY,
Interior trim components.
9. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
10. Release vehicle harness from rear body lower
closing and position aside.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Secure vehicle harness to rear body lower
closing.
2. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
3. Fit loadspace carpet.
See BODY, Interior trim
components.
4. Fit LH and RH rear quarter lower casings.
See
BODY, Interior trim components.
5. Fit tail door aperture seal.
6. Fit tail door.
See BODY, Doors.
7. Fit tail exhaust pipe.
See MANIFOLD &
EXHAUST SYSTEMS, Repairs.
8. Connect all ECUs.
9. Connect alternator.
See ELECTRICAL,
Repairs.
10. Connect battery earth lead.
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